1. Integration with Current Processes and Shop Culture

The first step is to determine how the new tooling and machine will fit into your existing production environment. Too often, the tooling selection process begins after the machine is already on the shop floor, which can lead to inefficiencies. If operators weren’t involved in the purchase decision, this can create unnecessary hurdles as the team works to integrate the machine into established workflows.

Consider the familiarity of your crew with the new machine’s brand, category, or control system. Machines that match your team’s existing expertise often result in smoother transitions. On the other hand, a new machine provides an opportunity to level up your technology and processes. Research the latest tooling enhancements, trends, and capabilities to ensure your decisions reflect advancements in the market. Planning for training and open communication upfront will ensure a successful integration of the new technology into your shop’s culture.

2. Intended Use and Long-Term Goals

What is the primary purpose of the tooling, and how will its role evolve in the next five years? While it’s tempting to stick with familiar options, this is the time to think critically about future needs. For instance, if you’re planning to expand into high-speed or dynamic machining, HSK tool holding systems may be a better fit than traditional CAT systems. HSK solutions excel in high-speed applications and micromachining, offering increased precision and efficiency.

Workpiece materials and your approach to metal removal should also guide your decisions. Do you favor fast, high-feed cuts or deep, heavy-duty operations? Your answers will influence spindle and tooling requirements. For example, BIG-PLUS spindles, a dual-contact system available on machines from over 150 manufacturers, offer increased rigidity and flexibility across various cutting applications. However, to maximize the benefits, you’ll need to pair them with BIG-PLUS tooling instead of standard V-flange tools.

Additionally, cutting applications—whether milling, drilling, or tapping—require specific tooling solutions. Selecting the right tool and holder for each application ensures better performance, reduced wear, and cost savings in the long term.

3. Workpiece Type and Size

The type and size of your workpieces directly impact tooling choices. Aerospace applications, for example, often involve large workpieces but require small, high-precision tools. In these cases, high-speed spindles can lead to faster tool wear, making air-driven spindles or similar solutions ideal for preserving tool life.

Tool rigidity and reach are also critical, especially when dealing with larger machines and smaller tooling. Systems like BIG-PLUS can address these challenges by enhancing stability. Angle heads are another option for applications requiring alternative tool angles, offering machinists the ability to shorten tools while maintaining precision. It’s essential to consult with your machine tool partner to ensure auxiliary systems, such as angle heads, can be seamlessly integrated into the machine’s design.

Accuracy is another key consideration, but it doesn’t rely solely on the machine’s specifications. Workholding repeatability and stability are equally crucial. Even the most advanced machine cannot achieve precise tolerances without the right workholding solutions. To ensure success, evaluate tooling and workholding options alongside machine specifications.

4. Customization and Future-Proofing

Modern CNC machines come with a range of options and customizations to enhance productivity and flexibility. However, these features are best utilized when tooling partners are involved early in the process. For instance, through-spindle coolant systems are invaluable for high-diameter drilling and boring applications, but their effectiveness depends on compatible tool holders. Engaging your tooling partner during the selection process ensures you don’t miss opportunities to optimize machine features.

Automation is another critical consideration for staying competitive. Zero-point clamping systems can enhance repeatability, speed, and accuracy by eliminating the need to unclamp parts during multi-step machining. Presetters can keep spindles running efficiently by taking measurements offline, while intelligent tool management systems integrate with shop floor technologies to streamline operations. Digital tools, meanwhile, enable precise adjustments and data capture, reducing human error and improving overall productivity.

Partnering for Success

Tooling decisions play a vital role in the success of your new CNC machine. By involving a trusted tooling partner early in the process, you can align your tooling choices with machine specifications and production goals, ensuring optimal performance. This collaboration helps you make informed decisions, unlock greater flexibility, and future-proof your investment.

Have questions or need expert guidance? Reach out to us today to get started on building the ultimate machine and tooling partnership for your shop. 

The post What to Consider When Investing in Tooling for a New CNC Machine appeared first on IndMacDig | Industrial Machinery Digest.

Visitors to Fabtech were especially captivated by Cosen’s NC510MG, a fully automatic scissor-style mitering band saw. Marketed as an ideal choice for fabricators looking to elevate productivity, this model stands out for its combination of power and precision. Hayden Peterson, Cosen’s North American Marketing Manager, demonstrated the NC510MG’s robust capabilities, focusing on its user-friendly automation features. “This machine is designed for those fabricators who want to take production to the next level,” Peterson said. With a price point around $61,000, the NC510MG offers features that simplify complex cuts, setting a new benchmark for value in high-demand production environments.

The NC510MG includes a full-capacity top clamp, a standout feature enabling it to securely hold large or bundled materials for high-straightness cuts. For operators managing multiple projects, its fully programmable control system offers storage for up to 100 different jobs. The automated mitering function allows users to pre-program precise angles, minimizing manual adjustments. The ability to input specific degrees—like a 60-degree angle—means the machine handles adjustments independently, letting operators “set it and forget it.” This model exemplifies how Cosen has seamlessly integrated automation into its sawing solutions to meet the evolving demands of modern fabrication.

A Diverse Array of Sawing Solutions

While the NC510MG was a crowd favorite, Cosen also showcased a diverse lineup of models, each catering to unique fabrication needs:

• G320 Fully Automatic Dual Column Band Saw: This saw features a cutting capacity of 12.8″ x 15″, making it a top choice for high-volume production facilities. With its dual-column structure, the G320 maintains exceptional stability and precision during continuous operations, making it ideal for applications that require reliable performance over long shifts.
• AV-2026NC Vertical Tilt-Frame Band Saw: Known for its versatility, this model is a fully automated vertical tilt-frame saw with a 20″ x 26.3″ cutting capacity. It is designed for heavy-duty structural fabrication, particularly where angle adjustments are frequent. The AV-2026NC’s vertical tilt-frame provides ease in cutting large beams and I-beams, meeting the demands of both structural and general fabrication.
• C-300MNC Fully Automatic Scissor-Style Mitering Band Saw: Another fully automated model, the C-300MNC is built for medium-capacity tasks with a cutting range of 9″ x 11.5″. Its scissor-style mitering design allows for easy angle adjustments, making it suitable for smaller but diverse production needs.
• SH-1000F Semi-Automatic Dual Column Band Saw: With a substantial cutting capacity of 20.5″ x 40″, the SH-1000F is designed for cutting large billets. Its dual-column design ensures structural rigidity, making it highly effective for demanding applications like steel construction. Semi-automatic functionality in this model provides operational efficiency without the need for full automation, catering to users who want reliability with a measure of manual control.
• SH-500M Semi-Automatic Scissor-Style Mitering Band Saw: Highly popular among fabricators, the SH-500M features a scissor-style design and miter capabilities up to 60 degrees in one direction, accommodating cuts for complex layouts. With a cutting capacity of 11″ x 19.7″, this model combines functionality with adaptability, handling tasks like flipping parts for opposing angles.
• SC-350 Semi-Automatic Circular Cold Saw: This circular cold saw caters to smaller production operations, with the ability to cut both solid materials (up to 2.362″) and tubing (up to 4.331″). The SC-350 is valued for its precision in making clean cuts on smaller stock, from tubing to metal bars, fitting seamlessly into shops with more specific cutting needs.

Emphasis on Automation and Operator Efficiency

Cosen’s booth not only showcased individual saw models but also highlighted its advances in automation. With new technologies focused on sawing automation integration, Cosen’s solutions improve operator efficiency and streamline production flow. The introduction of programmable mitering, enhanced clamp systems, and job storage across models exemplifies how Cosen meets market demand for higher productivity and minimized downtime. By automating repetitive tasks, Cosen’s machines enable operators to focus on overseeing complex projects rather than making constant manual adjustments, which has become essential in sectors requiring high production and accuracy.

Commitment to Quality and Versatility

Since its founding in 1976, Cosen Saws has been known for its dedication to quality and customer-focused service. The company’s expansive product line—now a staple in North America—covers an array of band saw solutions tailored to both large-scale and specialty applications. Cosen has continually evolved to address the needs of key industries, such as automotive, aerospace, steel construction, and more, offering machines that bring durability, precision, and versatility to the shop floor. Recognized as a top sawing manufacturer in Metal Center News’ Top-10 Equipment Brands survey, Cosen’s reputation for quality has made it a preferred choice among fabricators.

Cosen’s North American headquarters in Charlotte, NC, serves as the company’s central hub for product distribution, service, and support. Maintaining an extensive parts inventory and a team of skilled technicians, Cosen ensures prompt support to minimize downtime for customers. The company’s motto, “Pinnacle of Cutting Performance,” reflects its commitment to helping customers find the right solutions to meet their production needs.

Expanding Cutting Capabilities for the Future

Fabtech 2024 highlighted Cosen’s role as an industry leader in the development of band saw technology, bringing attention to solutions that address modern fabrication challenges. As industries like aerospace, automotive, and construction move toward automation and digital integration, Cosen’s machines are positioned to keep pace with evolving production requirements. The diversity of models on display at Fabtech demonstrated Cosen’s capacity to support applications ranging from simple cuts to complex angled layouts, ensuring precision in even the most demanding settings.

With a foundation of reliability, an expansive service network, and a portfolio that keeps expanding with innovative technology, Cosen remains dedicated to driving the future of cutting solutions. Their continued advancements in automation and user-focused design mean that customers can look forward to machines that don’t just cut but actively enhance production capabilities.

The post Cosen Saws at Fabtech 2024: Showcasing Cutting-Edge Solutions for Precision and Productivity appeared first on IndMacDig | Industrial Machinery Digest.

A History of Safety

Founded in Torino, Italy, over 65 years ago, Reer has a long history of providing safety solutions to industries around the world. Starting as a distributor, the company transitioned into manufacturing safety products and lighting. Today, Reer is a global leader in the field of industrial safety, offering a wide range of products designed to protect both workers and machines.

A Focus on Application-Based Safety

What sets Reer apart from other safety companies is their application-based approach. Instead of offering a one-size-fits-all solution, Reer takes a consultative approach to each application, tailoring their products to meet the specific needs of their customers. This ensures that the safety measures implemented are not only effective but also efficient and cost-effective.

Product Offerings

Reer’s product line includes a variety of safety sensors and controllers, such as:

• Door switches
• Interlocks
• Light curtains
• Safety controllers

These products are designed to prevent accidents by detecting potential hazards and stopping machinery before harm can occur. For example, light curtains use laser beams to create a safe zone around machines. If a worker enters the zone, the machine automatically stops.

The Importance of Safety in Cobot Applications

While collaborative robots (cobots) are designed to be safer than traditional industrial robots, they still pose risks. Reer’s safety solutions can be used to protect workers from potential hazards associated with cobots, such as sharp tooling or unexpected movements.

Keeping Up with Industry Trends

The automation industry is constantly evolving, and Reer is committed to staying ahead of the curve. By investing in research and development and collaborating with industry partners, Reer is able to develop new products that meet the changing needs of their customers. For example, Reer is currently working on a new light curtain designed for high-temperature environments.

Partnerships and Industry Recognition

Reer has formed partnerships with several leading companies in the automation industry, including Mechademic Industrial Robotics, FANUC, and Reiku. These partnerships allow Reer to offer complete safety solutions to their customers.

Reer’s commitment to safety and innovation has been recognized by the industry. The company has exhibited at numerous trade shows, including IMTS, and has received positive feedback from customers and industry experts.

Conclusion

In the world of industrial automation, safety is a top priority. Reer Safety is a company that is dedicated to protecting workers and machines. With their focus on application-based safety, innovative products, and strong partnerships, Reer is well-positioned to be a leader in the field of industrial safety for years to come.

The post Reer Safety: Protecting Workers and Machines in the Age of Automation appeared first on IndMacDig | Industrial Machinery Digest.

Cutting-Edge Equipment & Technology

At the heart of Allis Roller’s operations is a commitment to utilizing advanced technology to deliver superior results. The company’s capabilities include CNC machining, welding, and complex assembly processes that allow them to work with a wide variety of materials, including steel, aluminum, and other nonferrous metals. These processes are integral to producing parts that meet the stringent requirements of their customer base.

One of the standout pieces of equipment in Allis Roller’s arsenal is the MAZAK VTC-805G Vertical Machining Center. This machine is equipped with smoothing technology and a full traveling column design, which enables it to handle long and heavy workpieces with incredible precision. The center’s ability to be partitioned into two separate work areas optimizes cycle times and enhances productivity, ensuring that even the most complex projects are completed efficiently and to the highest standards.

The Power of Submerged Arc Welding

Allis Roller’s expertise is not limited to machining; the company is also a leader in welding technologies, particularly Submerged Arc Welding (SAW). This welding method, first developed in the early 1900s, is known for its safety, consistency, and high deposition rates. SAW is an automated process where a CNC program rotates the part at a controlled speed while managing the heat and speed of the weld. This meticulous control ensures that the welds are of the highest quality and consistency, making SAW particularly effective for heavy-duty welding tasks, such as large components for mining and construction machinery.

One of the primary advantages of SAW is its ability to deposit large amounts of metal quickly, significantly boosting productivity. This is particularly beneficial in industries that require large-scale welding, such as the mining industry. The automated nature of the SAW process not only ensures consistent quality but also enhances operator safety and comfort, as it produces low fumes and no open arc. This makes SAW an ideal choice for projects where both efficiency and safety are paramount.

At Allis Roller, SAW is not a one-size-fits-all solution. The company’s engineers are experts at tailoring the SAW process to meet the specific needs of each project. Every job that comes through their doors is carefully reviewed, and the best machines and methods are selected to ensure that parts are manufactured accurately and cost-effectively. This commitment to customization and precision has made Allis Roller a trusted partner for manufacturers who rely on their industry-leading welding services.

Welding & Fabrication Expertise at Allis Roller

In addition to SAW, Allis Roller employs a range of welding techniques to meet the diverse needs of their customers. The company’s welding capabilities are bolstered by a combination of robotic and manual systems that allow them to assemble complex components and structures with precision and efficiency.

One of the key assets in Allis Roller’s welding operations is their three-armed robotic welding system. This advanced system is capable of handling weldments up to 1,100 lbs and 170 inches in length. Each of the three robotic arms is dedicated to specific tasks, such as parts handling and welding. The simultaneous welding on opposite sides of components ensures pinpoint accuracy and significantly reduces cycle times. This efficiency allows Allis Roller to take on large-scale projects while consistently maintaining their high standards of quality.

Beyond robotic systems, Allis Roller’s facilities also include a range of advanced welding equipment, such as the Miller XMT and 450 series welders. This diverse array of tools allows them to tackle a wide variety of welding tasks, from simple brackets to intricate assemblies. The combination of advanced equipment and skilled personnel ensures that every welding project meets the highest standards of quality and precision.

Dynamic Fixturing – A Key Component for Project Flexibility

A critical aspect of Allis Roller’s success in precision machining is their expertise in fixturing. Fixturing involves designing custom workholding devices that securely hold parts in place during the machining process. This practice is essential for maintaining tight tolerances and ensuring consistent quality in machined components.

Allis Roller’s team of engineers and toolmakers are experts in developing custom fixturing solutions tailored to the specific requirements of each project. This team ensures that every part produced meets the exact specifications demanded by customers, which often include Fortune 500 companies. The use of dynamic fixturing techniques, such as modular fixturing systems, allows Allis Roller to efficiently manage both high-volume and low-volume production runs, ensuring flexibility and quick turnaround times.

The ability to create custom fixtures for each project also enables Allis Roller to take on complex jobs that other manufacturers might find challenging. This capability, combined with their advanced machining and welding processes, positions Allis Roller as a leader in the precision manufacturing industry.

A Commitment to Quality & Innovation

Allis Roller’s dedication to quality is evident in every aspect of their operation. The company’s investment in state-of-the-art machinery is matched by their commitment to continuous improvement and innovation. Many of their skilled personnel participate in ongoing training and education on-site, ensuring they are always at the cutting edge of the latest manufacturing techniques.

This commitment to innovation extends to their processes as well. Allis Roller employs lean manufacturing practices to streamline production flows and eliminate waste. By optimizing their processes and utilizing team members with high-ranking belts in Lean Six Sigma, they can offer competitive pricing without compromising on quality, providing their clients with exceptional value.

Moreover, Allis Roller’s approach to quality is comprehensive. They don’t just focus on the end product; they also prioritize the processes and systems that lead to that product. This includes rigorous quality control measures at every stage of production, from initial design and prototyping to final assembly and inspection. This meticulous attention to detail ensures that every part leaving Allis Roller’s facility meets the highest standards of precision and durability.

Allis Roller’s comprehensive capabilities in precision machining, welding, and fabrication make it a valuable partner for industries requiring high-quality, reliable components. Their investment in cutting-edge technology, including advanced welding systems and custom fixturing solutions, combined with a strong focus on quality and innovation, ensures they meet and exceed the demanding requirements of their clients. Whether it’s through their expertise in SAW, their state-of-the-art machining centers, or their innovative fixturing techniques, Allis Roller is committed to delivering excellence in every project they undertake.

The post Mastering Metal: A Look Inside Allis Roller’s High-Precision Machining appeared first on IndMacDig | Industrial Machinery Digest.

A History of Excellence

Techni WaterJet, born in Australia in 1989, has been a prominent player in the water jet industry for over three decades. The company expanded to the United States in 2005, rapidly growing its presence and reputation. Fields, who has been in the water jet industry since 1993, emphasizes the high-end quality and intelligence of Techni’s products. “We offer a high-end quality product with the most intelligence on the market,” he notes, highlighting the company’s focus on innovation and customer-centric design.

Customer Service: A Core Value

Customer service is at the heart of Techni WaterJet’s operations. Fields underscores the importance of proactive support, stating, “Customer service is paramount. It’s paramount to Techni, but even in our own lives, what is the most frustrating thing that we experience today is poor customer service.” Techni WaterJet ensures ease of operation and maintenance for their customers, aiming to minimize downtime and maximize productivity.

Proactivity in customer service is a key differentiator for Techni WaterJet. Their systems are designed to be unmanned, allowing for lights-out operation. This requires comprehensive monitoring of the machine’s parameters, including heat, torque, amp draw, and stroke rate. By predicting maintenance needs, Techni WaterJet helps customers avoid unexpected downtime. “Our system is designed to be unmanned… We use the term predictive when it comes to the tools on the machine,” Fields explains.

TechConnect: Advanced Monitoring and Control

One of Techni WaterJet’s standout innovations is the TechConnect app. This intuitive tool, compatible with smart devices, allows users to monitor machine parameters in real-time. “It’s a very advanced tool,” Fields says. “It gives us a great deal of confidence to be unmanned. Set it and forget it.” The app alerts users to potential issues, enabling timely interventions and maintaining optimal performance.

The TechConnect app offers significant benefits for operators, maintenance personnel, and operations managers. It monitors critical indicators such as water pressure, oil flow rate, and temperatures, providing a comprehensive overview of the machine’s status. Fields adds, “It’s powerful across the spectrum. The ultimate is having us do the monitoring as well.”

Innovation at the Core

Techni WaterJet’s commitment to innovation is evident in their development of the electric servo pump, a patented technology that offers greater efficiency than traditional hydraulic intensifiers. “We hold the patent. We were the first to the market with an electric servo pump,” Fields states proudly. This technology, initially inspired by NASA’s use of electric actuators, exemplifies Techni WaterJet’s problem-solving approach and dedication to advancing the industry.

Another notable innovation is the abrasive transfer pump, which allows for continuous loading of the hopper without interrupting the cutting process. This non-pressurized vessel eliminates the need for depressurizing, streamlining operations and reducing downtime. Fields emphasizes, “We’ve always been driven by efficiency. How can we do it better, cheaper, with more reliability?”

Versatility and Efficiency

Techni WaterJet’s machines stand out for their versatility and efficiency. They can cut a wide range of materials, from titanium and composites to glass and stone, without imparting heat or distorting the metal. “The versatility of it… It can cut anything from titanium to composite to plastic,” Fields elaborates. This cold-cutting process preserves the integrity of the parent metal, eliminating the need for secondary processing and allowing for immediate assembly or welding.

Comprehensive Support Programs

Techni WaterJet’s commitment to customer success extends beyond the sale. Their goal is to make customers independent through extensive training on maintenance, servicing, and software. For those who prefer not to handle maintenance themselves, Techni offers various levels of service contracts, from periodic check-ins to full monitoring and maintenance. Fields explains, “We want to be the same person after the sale as well. Promise less, deliver more.”

The true measure of success for Techni WaterJet’s customer service is repeat business. “The ultimate outcome and measure of whether we’re doing our job is the purchase of that second machine or a good testimonial,” Fields asserts. This focus on long-term relationships and customer satisfaction drives the company’s approach to service and support.

Personal Values and Professional Integrity

On a personal note, Fields emphasizes the importance of honesty and integrity in his work. “The ultimate, I guess, being honest and integrity, that’s key and foremost for me,” he shares. Fields believes in staying calm in chaotic situations and addressing customer concerns with a level-headed approach. This philosophy has guided his career and contributed to Techni WaterJet’s reputation for reliable, customer-focused service.

Looking Ahead

Techni WaterJet continues to lead the industry with cutting-edge technology and exceptional customer service. For those interested in learning more about their innovative products and services, Fields encourages visiting their website or reaching out directly. “We’re always welcome to answer your questions and help out in any way we can,” he assures.

Techni WaterJet exemplifies the fusion of innovation and customer service, setting new standards in the water jet fabrication market. With a commitment to efficiency, reliability, and proactive support, they are poised to remain industry leaders for years to come.

The post Techni WaterJet: Leading the Industry with Innovation and Customer Service appeared first on IndMacDig | Industrial Machinery Digest.

SINUMERIK ONE is Siemens’ latest and most advanced CNC system, designed to handle the most complex machining tasks with unparalleled accuracy. For TARUS, this means their clay milling machines can now deliver higher speeds and more precise cuts, significantly reducing the time required to create full-scale models and prototypes. This upgrade not only improves productivity but also enhances the quality of the final product, providing TARUS’s clients with superior results.

The integration process involved extensive collaboration between TARUS and Siemens to ensure seamless compatibility and optimal performance. Engineers from both companies worked together to fine-tune the system, ensuring that it met TARUS’s specific requirements. The result is a state-of-the-art milling machine that sets new standards in the industry.

The SINUMERIK ONE system’s advanced features, such as its digital twin capabilities, allow for virtual simulations of the machining process before any physical work is done. This capability enables TARUS to identify and address potential issues in the design phase, saving time and resources. By integrating this cutting-edge technology, TARUS has positioned itself at the forefront of innovation in the automotive and aerospace sectors.

The enhanced clay milling machine offers TARUS a competitive edge in the market, allowing them to deliver faster turnaround times and higher quality prototypes. This advancement is particularly crucial in industries where time-to-market and product quality are critical factors. As a result, TARUS can better meet the demands of its clients and maintain its reputation for excellence.

The post Sculpting the Future: TARUS Accelerates Its Clay Milling Machine Performance with SINUMERIK ONE appeared first on IndMacDig | Industrial Machinery Digest.

One of the leading providers of CMM controller retrofits, LK Metrology, offers a range of retrofit solutions that enable manufacturers to integrate multiple sensors into their CMMs. These sensors can include touch probes, optical scanners, and laser scanners, providing a comprehensive inspection capability that enhances the accuracy and speed of quality checks.

The retrofit process involves upgrading the CMM’s controller and software to support the new sensors. LK Metrology’s retrofits are designed to be compatible with a wide range of CMM models, making it easy for manufacturers to enhance their inspection capabilities without investing in new equipment. The upgraded CMMs can perform a variety of inspection tasks, including dimensional measurement, surface scanning, and feature recognition, providing manufacturers with the flexibility to meet diverse quality control requirements.

The benefits of multi-sensor inspection are significant. By integrating multiple sensors into a single CMM, manufacturers can reduce the time and cost associated with performing separate inspections for different features. This integrated approach also improves the accuracy of measurements, as the sensors can work together to provide a more comprehensive assessment of the part being inspected. As a result, manufacturers can achieve higher quality standards and reduce the risk of defects in their products.

Multi-sensor inspection capabilities are particularly valuable in industries such as aerospace, automotive, and medical device manufacturing, where precision and reliability are paramount. By adopting CMM controller retrofits, manufacturers can ensure that their quality control processes keep pace with the increasing complexity of modern manufacturing requirements. LK Metrology’s solutions offer a practical and effective way to enhance inspection capabilities, contributing to improved product quality and operational efficiency.

The post CMM Controller Retrofits Enable Multi-Sensor Inspection appeared first on IndMacDig | Industrial Machinery Digest.

Pioneering Remote Robot Monitoring and Recovery

Kawasaki Robotics, known for its robust and versatile industrial robots, has joined forces with Olis Robotics, a leader in remote error recovery technology. This partnership is set to transform the operational dynamics of robotic systems by enabling faster production restarts, slashing troubleshooting and downtime costs by up to 90%, and facilitating swift access to expert support.

Olis Robotics’ innovative technology allows users to connect directly to their Kawasaki robots via an on-premises device, ensuring a secure and reliable connection. This system is designed to prioritize physical safety by adhering strictly to the robot controller’s safety restrictions, thus maintaining a secure environment for both the machinery and the operators.

Live Demonstration at MODEX 2024

The practical applications and benefits of this partnership were vividly displayed at MODEX 2024 in Atlanta, where Kawasaki and Olis Robotics showcased their integrated technologies. Attendees witnessed a cutting-edge robotic corner board system, which included a mixed palletizing and depalletizing cell equipped with a Kawasaki RS007L robot. This setup demonstrated the robot’s capability to stabilize pallets efficiently, a critical function in logistics and warehousing operations.

The system featured Olis Robotics’ software, which alerted users to any operational disruptions, such as unexpected stops or failures in picking or placing items. In the event of a system failure, attendees had the opportunity to engage directly with the technology, using Olis to perform remote error recovery. This hands-on demonstration highlighted how quickly and effectively the system could return to full operational status, minimizing downtime.

Strategic Benefits and Industry Impact

Paul Marcovecchio, Director of the GI Business Unit at Kawasaki Robotics, emphasized the transformative impact of adding Olis’s remote monitoring capabilities to their robots. “This is a game-changer for the market,” Marcovecchio noted, explaining that the technology caters to a broad spectrum of industrial applications, from small end-users to complex, AI-driven operations in large plants. The partnership addresses critical user concerns such as cybersecurity and the ease of retrofitting existing machines, making advanced robotics more accessible and manageable.

Fredrik Ryden, CEO of Olis Robotics, pointed out that the durability of Kawasaki robots, combined with the advanced capabilities of Olis’s remote support, offers significant value to end-users and integrators alike. The technology not only enhances operational efficiency but also enables integrators to expand their service offerings more rapidly, potentially increasing their business growth by up to 25%.

Enhancing Cybersecurity in Robotics

A critical component of this partnership is the enhanced cybersecurity measures integrated into the remote monitoring systems. As industries increasingly rely on digital technologies, protecting sensitive data and operational integrity becomes paramount. Olis Robotics has developed advanced encryption and secure communication protocols to ensure that all interactions with the robotic systems are protected from unauthorized access, thereby safeguarding industrial operations against cyber threats.

Future Prospects and Expansion Plans

Looking ahead, Olis and Kawasaki plan to extend their technological advancements to a broader range of robotic applications. The versatility of Kawasaki’s robotics combined with Olis’s remote capabilities is expected to open new opportunities in sectors such as manufacturing, logistics, and even healthcare. These developments are poised to further automate complex processes, reduce human error, and increase production efficiencies.

The Olis remote monitoring and error recovery solution will be available across all Kawasaki robot models starting in the second quarter of 2024. This rollout will likely set a new standard in robotics automation, with both companies poised to lead the way in innovation and efficiency.

About Olis Robotics

Olis Robotics has been a frontrunner in automation technology since its inception as a spinout from the University of Washington’s Applied Physics Lab in 2013. Building on decades of telerobotics research in collaboration with the U.S. Navy and NASA, Olis has established a robust platform for the remote operation of industrial robots, enhancing the capabilities and reach of automation technology across industries.

About Kawasaki Robotics

Kawasaki Robotics brings over half a century of expertise in automation and robotics solutions. With a commitment to quality and customer support, Kawasaki offers a diverse array of robot models designed for high performance and flexibility across different applications.

This partnership between Kawasaki Robotics and Olis Robotics not only reflects the evolving landscape of industrial automation but also underscores a shared commitment to innovation, safety, and operational excellence. As industries continue to embrace automation, the collaboration between these two leaders is set to redefine the standards of robotic operations, making them more efficient, secure, and adaptable to the needs of modern manufacturing and logistics.

The post Revolutionizing Industrial Automation: Kawasaki and Olis Robotics Unveil Game-Changing Partnership appeared first on IndMacDig | Industrial Machinery Digest.

Anthony, as the Sales Director for USA, UK, & Ireland, can you introduce us to what’s innovative at Combilift for the North American market?

Anthony Rooney: I’m thrilled to talk about our latest innovation, the COMBI-CB70E. It’s designed with a 15,500 pounds capacity, catering specifically to industries that handle long loads, enhancing safety and efficiency in product delivery. This all-electric machine is versatile for both indoor and outdoor use, boasting multi-directional capabilities for easy maneuvering of long loads.

Martin, as Co-Founder & CEO, what inspired the design and functionality of the COMBI-CB70E?

Martin McVicar: Our inspiration came from understanding the nuanced needs of our clients. The design, especially the multi-directional capability and the ergonomic and aerodynamic cab, is influenced by our commitment to operator comfort and safety. We borrowed the suspension concept from the agricultural industry, applying it to this industrial vehicle to ensure it performs exceptionally well, even on unpaved job sites.

Anthony, how does Combilift’s battery technology stand out in the market?

The COMBI-CB70E is equipped with a battery system that supports a full 10-hour shift, surpassing many competitors in efficiency and operational longevity. It’s designed for easy battery changing, ensuring minimal downtime and maximum productivity.

Martin, can you elaborate on the unique load handling and operational advantages of the COMBI-CB70E?

Our mast design is a game-changer, maintaining the load’s center regardless of the lift height, which significantly reduces strain on the machinery and increases safety. With features like the side shift on brass bushings and hydraulic fork positioner, it’s tailored for handling heavy and awkward loads more efficiently than standard forklifts.

Anthony, beyond the CB70E model, what other options does Combilift offer?

We have a diverse range, including the more compact CombiLift CB and C-Series, catering to different capacities from 6,000 to 55,000 pounds. These models retain the key feature of multi-directional movement, essential for safe and efficient handling of long loads across various industries.

Martin, how does Combilift help optimize warehouse operations?

Our AisleMaster model, for instance, is designed for maximizing storage density, capable of operating in narrow aisles and increasing pallet storage within the same warehouse footprint. We also offer a free warehouse design feedback service, showing clients how our equipment can enhance their storage capacity and, by extension, their operation’s efficiency and cost-effectiveness.

Revolutionizing Material Handling with Innovative Solutions

Combilift, a leading provider of innovative material handling solutions, has been at the forefront of revolutionizing the way businesses handle their goods since its inception. Established in 1998 by Martin McVicar and Robert Moffett, Combilift has rapidly grown to become a global leader in the industry, renowned for its cutting-edge products and unparalleled customer service.

Specializing in the design and manufacture of multidirectional forklifts, Combilift offers a diverse range of solutions tailored to meet the unique needs of various industries. From compact electric models for indoor applications to robust diesel-powered units for outdoor use, Combilift’s versatile fleet of forklifts ensures efficient handling of long, bulky, and heavy loads in confined spaces and challenging environments.

What sets Combilift apart is its commitment to innovation and customization. With a team of skilled engineers and designers, Combilift collaborates closely with customers to develop bespoke solutions that address specific challenges and enhance operational efficiency. Whether it’s optimizing warehouse layouts, improving storage density, or streamlining material flow, Combilift’s tailored solutions empower businesses to overcome obstacles and maximize productivity.

Moreover, Combilift’s dedication to sustainability is evident in its eco-friendly designs and initiatives. By incorporating advanced technologies and energy-efficient components, Combilift strives to minimize environmental impact while delivering exceptional performance and reliability.

With a global presence spanning over 85 countries and a network of authorized dealers and service centers worldwide, Combilift is committed to providing unparalleled support and service to its customers. Whether it’s initial consultations, onsite training, or ongoing maintenance, Combilift ensures that customers receive comprehensive assistance every step of the way.

As Combilift continues to push the boundaries of innovation and excellence in material handling, it remains steadfast in its mission to empower businesses with smarter, safer, and more efficient solutions for their operational needs. With Combilift as their trusted partner, businesses can navigate the complexities of material handling with confidence and success.

Combilift Unveils Innovations for Offshore Wind, Warehousing, and Fleet Management

Combi-LC

Combilift announced its move into the offshore wind sector today with the launch of a new product designed to meet the load handling demands of large scale offshore wind manufacturers. The Combi-LC, designed at Combilift’s HQ and Manufacturing plant in Ireland, in collaboration with Siemens Gamesa, allows for the movement of wind turbine blades and towers through production stages and on to storage locations.

Combi-AGT

Deliver long loads in narrow aisles safely and reliably, around the clock, with the new Combi-AGT Autonomous Guided Forklift Truck. Our autonomous truck solutions combine sophisticated innovative technology to provide the highest levels of productivity and safety. The Combi-AGT can operate autonomously in guided aisles and free-roaming while also featuring a manual driving option.

Combi-Connect

Combi-Connect is a telematic software product that provides customers with greater levels of insight into fleet management and usage, providing real-time data on fleet performance, including location tracking, usage analytics, and maintenance alerts. With this invaluable information at their fingertips, businesses can improve and enhance operational performance.

The post Combilift: Innovating Material Handling for a Smarter Future appeared first on IndMacDig | Industrial Machinery Digest.

Talking Shop with: Stu Johnson — Vice President of Product Marketing at Rootstock Software

Can you start by telling us a bit about yourself and Rootstock Software?

I’m Stu Johnson, Vice President of Product Marketing at Rootstock Software, with a 35-year career mostly in enterprise software, from CAD/CAM, PDM, MES, and now ERP. Rootstock is a cloud-first ERP solution specifically designed for manufacturing, built on the Salesforce platform. This gives us access to a vast ecosystem and allows manufacturers to easily build out their IT stack with a plug-and-play approach.

With so many ERP systems out there, how does Rootstock differentiate itself?

The key differentiator for Rootstock is our focus on manufacturing. Our ERP is built on what I like to call a manufacturing operating system. Unlike other ERPs that need to configure manufacturing processes, Rootstock integrates these processes natively. Our system intertwines inventory management, work orders, and supply chain processes seamlessly, making everything from order placement to costing automatic.

You mentioned a new winter release focused on financials. Can you elaborate on its importance?

Our winter release significantly enhances the financial management capabilities within our ERP. It addresses a critical balance manufacturers must achieve between demand, production capacity, and the uncertainties of the supply chain, all pivoting around financials. This balance is vital for maintaining profitability, and our latest updates aim to boost the productivity of financial teams and improve their quality of life.

Why is the financial aspect increasingly crucial for manufacturers today?

Cash flow and cost management are paramount in manufacturing. Inventory represents a significant cost, and managing it efficiently can significantly impact profitability. Our ERP provides visibility into financials, allowing businesses to make informed decisions rapidly. This real-time data is essential for small manufacturers who need to scale without losing sight of their financial health.

How is the AI revolution impacting manufacturing, and how is Rootstock preparing for it?

The manufacturing industry is traditionally cautious about adopting new technologies, but AI is starting to make its mark. Our focus has been on preparing our data platform for AI, recognizing that predictive AI and the insights it can provide are becoming invaluable. Interestingly, our survey showed that manufacturers are not afraid AI will take jobs; instead, they see AI as a tool to enhance productivity and improve job satisfaction by taking over undesirable tasks.

In the context of AI and manufacturing, what trends are you observing?

There’s a significant shift towards investing in AI, with many manufacturers planning to increase their AI investments by double digits. This is partly driven by the ongoing labor shortage in the industry. AI is seen not as a job threat but as a solution to improve productivity and address tasks that humans prefer not to do. The industry is moving towards a more sophisticated use of AI to augment human work and enhance efficiency.

Rootstock Software: Empowering Modern Manufacturing with Cloud ERP

Rootstock Software stands at the forefront of manufacturing innovation, offering a Cloud ERP solution that propels manufacturers into the future. In the rapidly evolving post-pandemic landscape, Rootstock equips businesses with the tools necessary to scale, adapt, and succeed amidst constant change. Built natively on the Salesforce Platform, Rootstock Software delivers unparalleled agility and comprehensive visibility, enabling manufacturers to meet customer demands, overcome challenges, and drive accelerated growth.

A Global Force in Discrete Manufacturing

Since its inception in 2008, Rootstock Software has cemented its status as a global powerhouse, serving an expansive customer base across North America, Europe, and Asia Pacific. Available exclusively through the Salesforce AppExchange, Rootstock caters to a diverse range of discrete manufacturing companies. From burgeoning small businesses to large multinational corporations, Rootstock’s scalable solutions support manufacturers at every stage of growth.

Unifying Teams with Advanced ERP Solutions

Rootstock’s Manufacturing ERP solutions are designed for the modern manufacturing landscape, offering real-time management capabilities for manufacturing and supply chain operations. With Rootstock, teams can effortlessly manage multiple sites and outsourced services, all while maintaining centralized visibility across global operations. The platform’s unified data model ensures cohesive communication across the enterprise, providing critical insights at every business juncture.

Configurable, Scalable, and Adaptable

Rootstock’s agile platform, coupled with its extensive partner ecosystem, offers unmatched flexibility to address evolving business needs. The ERP system integrates seamlessly with native Salesforce sales and accounting apps, as well as third-party solutions from Workday, Avalara, and Bringg/Zenkraft, facilitating out-of-the-box connectivity and collaboration. Rootstock’s partner network, composed of seasoned manufacturing and technology experts, further enhances implementation and technological capabilities.

Recognized Excellence in ERP Solutions

Rootstock Software has received numerous accolades for its innovative ERP platform, including being named a 2023 Leader in the ERP Software Value Matrix by Nucleus Research, winning the 2023 Best Cloud ERP award, and being recognized as the 2022 Most Promising Salesforce Solutions Provider. These awards underscore Rootstock’s commitment to delivering award-winning software platforms that meet the demanding requirements of modern manufacturers.

A Commitment to Customer Success

At the heart of Rootstock’s mission is a dedication to customer success and satisfaction. With a team boasting hundreds of years of combined experience in manufacturing partnerships, Rootstock prioritizes the growth, profitability, and customer experience of its clients. Through high-quality, personalized support, Rootstock Software ensures successful implementations and fosters long-term business partnerships.

Rootstock Software is not just a provider of ERP solutions; it is a visionary force driving the future of manufacturing. Rootstock empowers manufacturers to navigate the complexities of the modern world and achieve unprecedented growth and efficiency.

The post An Exclusive Dive into Rootstock Software’s Vision and Impact appeared first on IndMacDig | Industrial Machinery Digest.