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3D Infotech is Leading the Way in AI Powered Robotic Automation: Smarter, Faster, and More Accurate Quality Control

Industrial Machinery Digest — Thu, 20 Mar 2025 17:31:23 +0000

3D Infotech, a leader in automated industrial metrology, introduces an AI-driven inspection system at NVIDIA’s GTC conference this week. 3D Infotech’s industrial automation software for quality control is designed to accelerate the enablement of AI-edge computing technology that is embedded in collaborative robots from Universal Robots.

3D Infotech’s software platform is designed for seamless integration with Universal Robots’ latest AI Accelerator, enhancing production processes by improving decision-making through computer vision and optimizing motion control with AI driven training models. Built on NVIDIA’s Jetson Orin and PolyScope X, the AI Accelerator delivers a superior customer experience while significantly reducing robot programming time. This allows workers to focus less on development and troubleshooting and more on efficiency and innovation.

As a category creator for Universal Metrology Automation® in 2017, 3D Infotech has led advancements in Universal Machine Learning®, using deep learning algorithms to detect, classify, and quantify visual defects in manufacturing. With over 350 systems deployed—primarily in the aerospace and automotive sectors—3D Infotech is now setting the stage for Adaptive Manufacturing, where robots think and adapt rather than just execute pre-programmed tasks.

The AI Accelerator plays a crucial role in this evolution by simplifying AI deployment, enhancing automation efficiency, and enabling real-time decision-making. With its seamless integration into robotics systems, unmatched computing power, and full ROS2.0 support, the AI Accelerator helps manufacturers transition toward a more autonomous, data-driven production environment.

The AI-driven automated inspection system being showcased at GTC highlights how efficient, precise, and scalable automated quality control can be in modern manufacturing environments. Key features include:

Universal Path Planning

Optimized movement strategies for efficient and adaptable inspections.

• Deep Learning & Neural Networks

AI-powered recognition of parts, orientation, and location, enabling intelligent adaptation to varying inspection scenarios.

Automated Decision Making

High-precision measurement and defect detection for enhanced quality control to analyze data, enabling real-time decision-making.

Instant Visual Feedback

Get real-time inspection insights for faster decision-making and improved quality control.

AI-Driven Dynamic Collision Avoidance

Real-time obstacle detection using AI-powered cameras to ensure seamless operation.

Unattended Operation

Fully automated workflows reduce manual intervention and maximize efficiency.

Statistical Process Control (SPC)

Continuous monitoring and data-driven insights to maintain process stability. Gain deep insights into quality trends and process optimization.

Zsolt Pataki, 3D Infotech’s VP of Innovation highlights that “The Platform at GTC enhances speed, accuracy, and automation, minimizing manual intervention and ensuring real-time inspection. This AI-powered solution boosts security, performance, and efficiency, setting a new standard for the Metrology industry.”

About 3D Infotech

Founded in Irvine, CA in 2005, 3D Infotech is changing dimensional and visual inspection processes with Universal Metrology Automation® helping manufacturing companies make data-driven decisions in quality control.

For more information, visit www.3dinfotech.com

About Universal Robots

Universal Robots is a leading robotics company with over 1,000 employees, committed to creating a world where people work with robots, not like robots. Since launching its first collaborative robot in 2008, the company has transformed work globally.

Its collaborative robots help businesses overcome labor shortages, enhance sustainability, and improve work environments. With a unique approach to automation, Universal Robots is enabling companies worldwide to automate with ease.

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Plasmasonic series of CNC plasma plate & pipe cutters from KAAST

Industrial Machinery Digest — Tue, 11 Mar 2025 18:47:30 +0000

The Plasmasonic series of CNC plasma plate & pipe cutters from KAAST meets the highest standards of productivity, reliability, and automation. This cnc plasma table is available with a semi-automatic control system for plasma, oxy-fuel, and pipe cutting. The Plasmasonic

and its advanced CNC system, with automatic parameter database and gas control, are optimally matched. Our cnc plasma table design and structure allow for its operation under heavy conditions (2 or 3 shift operation). Plasma cutting machines, which are equipped with precision fine beam plasma generators, combine the highest cutting quality with low consumables cost. The fine-beam generators PP (Precision Plasma) ensure very fast piercing and high cutting speeds, with an unusually clean and almost perfectly square cutting edge.

One carriage accommodates two cutters, the plasma cutting head and the oxy-fuel torch. The magnetic holder for the cutter heads allows quick change over and prevents damage in case of collision. The 5-axis head helps with weld preparation, with an optional bevel cutting unit for quick and accurate welding bevels. The control system enables installation of up to 4 carriages with independent height control. An ergonomic control panel controls the machine itself as well as the power source, ventilation, suction, and filtration systems. The supporting and bearing structures are made with light-alloy materials; the high-precision guide-ways, gears and racks are manufactured in a single factory. With all this, we ensure cutting accuracy, structural rigidity, and operational stability over the machine’s long service life.

Customers are encouraged to reach out to KAAST, either by phone at 610-441-7317, email at info@kaast-usa.com, or through www.kaast-usa.com, for more information, or to stop by the new 42,000 sq. ft Philadelphia based show-room to see firsthand what KAAST has to offer.

About KAAST

KAAST Machine Tools, Inc. is proud to offer one of the most diverse and extensive line-ups of machine tools in the industry. From mills and lathes to grinders and saws, and from brakes and rolls to presses and ironworkers, KAAST makes it easy to find the right machine for your application. We stand behind our machines with quick shipping of spare parts and excellent after-sales service. Need in-person training or installation? No problem! KAAST Machine Tools, Your Production Partner.

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Direct Dimensions Launches New Automated 3D Scanning System: Empowering Companies with Automated Integration for Digital Twin Creation

Industrial Machinery Digest — Mon, 10 Mar 2025 13:05:17 +0000

Direct Dimensions, a leader in 3D scanning and digital modeling solutions, is proud to announce the launch of its latest innovation, the Part Automated Scanning System (PASS). This groundbreaking 3D scanning solution was designed to revolutionize how industries digitize physical objects, by offering unprecedented speed and accuracy. At the touch of a button, PASS can scan an object in approximately two minutes, eliminating the need for manual part flipping, scanner repositioning, or complex software manipulation. This efficiency makes it cost-effective to digitize large collections of objects in a reasonable timeframe, without requiring highly trained technicians.

Key Features of PASS:

High Throughput: Capable of scanning objects up to 16″ x 16″ x 16″ in volume, PASS captures detailed 3D data in about two minutes per item.
Exceptional Accuracy: With precision levels reaching as low as +/- 10 microns, PASS ensures that digital replicas are virtually identical to their physical counterparts.
Automated Workflow: The system’s automation reduces the need for manual intervention, allowing for the efficient digitization of extensive inventories.
Versatile Applications: PASS is ideal for inventory management, e-commerce, digital catalogs, virtual galleries, and part inspection, among other uses.

“The introduction of PASS marks a significant milestone in automated 3D scanning technology,” said Michael Raphael, President and Founder of Direct Dimensions. “Our goal was to create a system that not only delivers high-quality digital replicas but also integrates seamlessly into various workflows, empowering companies to easily harness the full potential of digital twin technology.”

Functional Specifications:

Maximum Object Volume: 16″ x 16″ x 16″
Accuracy: <1 mm, as low as +/- 10 microns
Capture Time: Approximately 2 minutes
Post-Processing Time: Approximately 7 minutes (unattended, in background)
Output: OBJ mesh file, JPG texture file, and customizable metadata fields

Physical Specifications:

- System Footprint: 9 ft x 5 ft x 8 ft tall, plus room to stage objects
- Power Requirements: One 15-amp AC outlet
- Lighting: Integral LED light and texture projectors
- Environment: Suitable for small rooms with normal office lighting
- Safety Features: Turntable emergency-stop and continuous eye-safe lighting
The versatility of PASS extends across various industries. For example, museum curators can digitize entire collections, making artifacts accessible to researchers and the public worldwide. Manufacturers can create accurate digital twins of components for quality assurance and inventory management. E-commerce platforms can provide customers with interactive 3D models of products, enhancing the online shopping experience.
Direct Dimensions has already seen successful implementations of PASS in several sectors. In one instance, a defense contractor utilized PASS to digitize maintenance parts, streamlining their supply chain management and reducing downtime. In another case, a cultural institution employed PASS to create virtual galleries, allowing global audiences to explore their exhibits remotely.

“PASS makes 3D possible for everyone, everywhere,” added Raphael. “By removing the complexities traditionally associated with 3D scanning, we’ve opened the door for organizations of all sizes to embrace digital transformation.”

In addition to developing innovative solutions like PASS, Direct Dimensions is a trusted reseller of leading 3D scanning products, including those from manufacturers such as Artec 3D and Faro. The company’s dedicated R&D department also continues to design and build custom scanning solutions tailored to unique industry needs, ensuring that clients have access to the best possible solution to solve their 3D problems.

For more information about PASS or to inquire about purchasing a system for your organization, please visitDirect Dimensions’ PASS product page.

About Direct Dimensions

Founded in 1995 and headquartered in Owings Mills, Maryland, Direct Dimensions specializes in the application and sales of advanced 3D scanning and modeling solutions for various fields, including aerospace and automotive, art, architecture, military, medical, movie VFX, manufacturing and more. With a commitment to innovation and quality, Direct Dimensions has been providing comprehensive services and products that meet the diverse needs of its clients for 30 years.

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CERATIZIT Releases UP2DATE Solutions for Intricate Milling and Micromachining

Industrial Machinery Digest — Mon, 10 Mar 2025 12:37:32 +0000

The CERATIZIT UP2DATE catalog is now available, showcasing the latest product developments and advancements for the cutting tool industry. Designed to help customers optimize machining performance, extend tool life, and maximize production efficiency, this edition features tooling solutions tailored to meet intricate milling and micromachining operations. Included in the spring 2025 UP2DATE edition are the MaxiMill – Slot-SNHX milling cutter, the MaxiMill – Tangent milling cutter, and the WTX – Micropilot micro drill.

“Customers come to us for more effective and productive cutting tools which we deliver with support and technical expertise,” says Troy Wilt, Managing Director of CERATIZIT USA. “Applying our technical expertise in the field often leads to new and better solutions that work across multiple industry sectors.”

Groove milling made easy

The MaxiMill – Slot-SNHX is a robust side and face milling cutter system that is engineered for exceptional performance across a range of materials, including steel, cast iron, and aluminum. The innovative tool is designed to deliver soft cuts while effectively avoiding interfering contours, making it an ideal solution for diverse milling applications.

The MaxiMill – Slot-SNHX features trouble-free contours on the face side and sufficient axial freedom of movement that ensure smooth machining — even in hard-to-reach areas. Thanks to precision-ground indexable inserts, machinists can expect a flat groove base that ensures perfect surfaces from the very first cut. The system is also equipped with an internal coolant supply up to a diameter of 200 mm, which minimizes chip jamming and further boosts efficiency.

The MaxiMill – Slot-SNHX is available in three models to offer the most universal connection on the market. These slip-on milling cutters offer diameter ranges from 80mm to 200mm each of which include internal coolant supply, and multiple sized cutting widths. The screw-in milling cutter also provides an internal coolant supply on diameters of 50mm, 63mm, and 80mm and cutting widths of 6mm and 8mm. The milling cutter with cylindrical shank and internal coolant supply is available to CERATIZIT customers in diameters of 50mm, 63mm, 80mm and 100mm as well as cutting widths of 6mm and 8mm.

Better reach and pace

The MaxiMill – Tangent is CERATIZIT’s new tangential indexable milling cutter designed for machining hard-to-reach steel or cast iron components. Engineered to deliver stable and soft-cutting machining, it provides a uniform chamfer profile over the entire length of the cutting edge for maximum stability within a single system.

The MaxiMill – Tangent has indexable inserts optimized for machining ISO P and ISO K materials. Moreover, it features a maximum infeed depth of 8 mm for the -09 insert, while the larger model goes even further to 12 mm. The MaxiMill – Tangent includes universal -M50 and -F50 chip breakers, offering enhanced cutting-edge stability due to a reduced radial clearance angle.

Furthermore, there is an integrated face-cutting edge, which offers machining benefits, including uniform material removal that results in a smoother component surface. In addition, the cutting forces are distributed more evenly and reduce the load on both the tool and the machine.

The MaxiMill – Tangent is available in three mounting styles: shell mill, screw-in cutter, and straight shank. Cutter diameters range from 25mm to 125mm. The large and stable contact surfaces in the integrated carrier inserts carrier provide additional stability and reliability. Plus, compared to radial systems, tangential clamping provides extra space for significantly more indexable inserts on the milling cutter body, thus guaranteeing maximum cutting-edge density and efficiency. Inserts can be rotated, turned, and replaced quickly and easily to prevent any drop-offs in efficiency during tool changes.

A complete micro drill system

The WTX – Micropilot is an innovative micro drill used for spot drilling small components with intricate geometries. Working in tandem with CERATIZIT’s WTX – Micro, the pilot drill is small in stature and delivers big performance with exceptional accuracy and time-savings for micro-sized components.

The risk of micro-sized components becoming scrap is high. Several things can go wrong: drills run off, drill holes get crooked, tools break, and the workpiece itself can become damaged. With a special drill point angle of 160 degrees, the WTX – Micropilot guarantees maximum positioning accuracy and prevents wandering while drilling to achieve extreme precision within a single run. Since it is designed to co-drill with the WTX – Micro, the usual mirroring required for drilling inclined and curved surfaces with an inclination up to 50 is no longer necessary, saving time and tool changes.

Additionally, the WTX – Micropilot is coated in CERATIZIT’s innovative Dragonskin for optimum chip clearance and extended tool life. It also has spiral internal cooling channels to ensure maximum flow of cooling lubricant for improved surface finish.

For more information or to download the interactive spring 2025 UP2DATE catalog, click here.

About CERATIZIT USA, Inc.

Part of the CERATIZIT Group, CERATIZIT USA designs and manufactures high quality standard and custom tooling for the metalworking industry. CERATIZIT USA, LLC is a solutions and service provider for many different industry segments, including automotive, aerospace, and energy. With a highly specialized staff, expansive product portfolio and an International Traffic in Arms Regulations (ITAR) registration, CERATIZIT USA provides manufacturers with the complete application engineering, service and training support needed for maximum productivity and cost-effectiveness.

For more information visit CuttingTools.CERATIZIT.com or call 1-800-783-2280.

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Construction project presses home the advantage of using Hoist & Winch

Industrial Machinery Digest — Sat, 08 Mar 2025 16:00:50 +0000

To ensure the safe, effective and efficient transfer of plant equipment into the basement energy room of a new residential tower block in London, a major construction project leveraged the advantages of appointing Hoist & Winch Ltd as its supplier of turnkey lifting equipment. Tasked with meeting the requirements of a technically challenging brief, Hoist & Winch demonstrated why it has become the nation’s go-to solution provider of high-quality lifting systems.

Many new tower block development projects face a common challenge: how to install large, heavy pieces of equipment into the building’s energy centre, typically located in the basement. Specifying the optimal hoists is paramount to project success. Fortunately, the subcontractor supplying and installing the energy room’s plant for this particular project knew where to turn for a turnkey lifting solution: Hoist & Winch Ltd.

William Hacket low-headroom manual hoists were installed to overcome the issue of very tight headroom clearances due to the size of the equipment.

Hoist & Winch has extensive experience in all kinds of construction and industrial lifting applications. The company offers sales, installation, service, inspection, repair and hire services, with a special emphasis on project work. Supplying the optimal solution, with safety as the number one priority, is always the objective.

During the design phase, after formal tender and contract award, Hoist & Winch set about identifying the optimal solution by carefully assessing the specific lifting requirements. The project required the installation of hoists on both the upper and lower ground floor levels to ensure the successful lifting and transfer of large energy plant. It was clear from the outset that the solution would need to overcome the issue of very tight headroom clearances due to the size of the equipment.

Offering a safe working load of 2.5t each, the hoists provide 8m of lifting height and run on beam lengths of 8.5m and 7.0m.

After thoroughly considering all aspects of the project, Hoist & Winch Ltd was able to put forward its proposal, recommending two William Hacket low-headroom manual hoists, both with a hand-geared trolley. Offering a safe working load (SWL) of 2.5t each, the hoists provide 8m of lifting height and run on beam lengths of 8.5m and 7.0m.

Hoist & Winch duly submitted its design proposal, including drawings and structural calculations, for approval by engineers at the main contractor. Following approval, the company commenced manufacture before delivery to site.

During the installation phase, Hoist & Winch tested the installation anchor points to 1t before raising each beam into position using hand chain blocks. Elevating the beams to full height and clamping them hard against the concrete ceiling ready for drilling required the use of special lifting rigs. Once in position, the company proceeded with drilling operations and resin anchor installation for all ceiling anchor points after meticulously cleaning each hole with a special heavy-duty internal brush and suction pump. Following the specified resin curing time, Hoist & Winch tightened each anchor bolt to the required torque levels.

Hoist & Winch Ltd recently installed hoists for the successful lifting and transfer of a large energy plant within a residential tower block.

LOLER (Lifting Operations and Lifting Equipment Regulations) inspection of the lifting beams and manual chain hoist units was the final operation. This activity included dynamic load testing of both beam lengths with a 2.5t skid-mounted test load followed by 125% static proof load test in accordance with BS 2853 2011. As a point of note, following customer handover, the hoists were to remain in place for use by the on-site maintenance team.

“We provided the client with a comprehensive project records and documentation package upon completion of works, which is standard practice,” says Hoist & Winch Director Andy Allen. “We then went through the handover process to ensure total peace of mind for our client. At Hoist & Winch, our focus is on ensuring customers benefit from our exceptionally knowledgeable team who never fail to deliver on their promise of providing a detailed and proficient approach to every project.”

Visit www.hoistandwinch.co.uk for further information and to view recent case studies.

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Tricks of the Trade for Better Boiler Layup from Cortec

Industrial Machinery Digest — Sat, 08 Mar 2025 14:53:44 +0000

It is not uncommon for industrial boilers to face periods of downtime for construction, seasonal layup, or other reasons. It is also not uncommon for these to be the most vulnerable times for corrosion. While Cortec boiler layup “reptiles” serve as excellent guardians against oxidation, it is important to know several “tricks of the trade” to get the most benefit from them. Several of those best practices recommended by Cortec Certified Water Technologist, Scott Bryan, are highlighted in the tips below.

Tips for Standard Boiler Layup

The Boiler Lizard® is ideal for dry layup of boilers 1,000-10,000 gallons (3,800-38,000 L) in total volume. When slit open along the top, within two inches of each end, this yard-long (94 cm) water-soluble tube of Vapor phase Corrosion Inhibitors releases corrosion inhibiting vapors that diffuse throughout the boiler enclosure, forming a protective layer on all metal surfaces.

Boiler Lizard® Tip One: Do not place the Boiler Lizard® in areas of standing water, since this could cause the material to clump together and be more difficult to remove later. Normally, the Boiler Lizard® should dissolve and rinse easily away when refilling the water side.

Boiler Lizard® Tip Two: If the boiler is large enough to require multiple Boiler Lizards, place half of them in one end of the boiler and half in the other end (e.g., steam drum and mud drum). This will allow the corrosion inhibiting vapors to diffuse more quickly and evenly throughout the entire boiler volume.

Tips for Tight Spaces

Boiler Gecko comes in an air-powered spray can and contains enough Vapor phase Corrosion Inhibitors to protect 100 gallons (380 L) of volume per can.

Boiler Gecko Tip One: Use the Boiler Gecko to preserve smaller boilers, steam lines, deaerators, or fire sides where it would not be practical to place the Boiler Lizard® (Boiler Gecko typically does not need to be removed before startup, even when used in the fire side).

Boiler Gecko Tip Two: If your access hole is very small (e.g., 0.5-2 inches [1-5 cm]), use a diffuser attachment on the end of the can to fit the opening and avoid corrosion inhibitor blowback.

Tips for Preserving Large Boiler Volumes

The Boiler Dragon contains the same chemistry as Boiler Gecko but is designed for large volume application, including HRSG layup.

Boiler Dragon Tip One: Use a low-pressure, high-volume pump or sprayer to apply as much product as possible as quickly as possible. (Using a high-pressure, low-volume sprayer will take too long.)

Boiler Dragon Tip Two: Make sure there is another opening at the other end of the boiler from where you are applying it. For example, if you fog Boiler Dragon into the steam drum at the top of the boiler, keep the mud drum at the bottom open until the fogging fluid starts to come through. Then close the mud drum, finish the dose, and close the remaining opening.

Transforming Boiler Layup

Cortec boiler “reptiles” have transformed the industry’s approach to boiler layup by replacing desiccants and nitrogen purge with efficient, reliable solutions. While selecting the right treatment is the first step, knowing the best practices for effective layup is close behind.

For additional guidance on successful corrosion protection during layup, contact Cortec.

Cortec® Corporation is the global leader in innovative, environmentally responsible VpCI® and MCI® corrosion control technologies for packaging, metalworking, construction, electronics, water treatment, oil & gas, and other industries. Our relentless dedication to sustainability, quality, service, and support is unmatched in the industry. Headquartered in St. Paul, Minnesota, Cortec® manufactures over 400 products distributed worldwide. ISO 9001:2015, ISO 14001:2015, & ISO/IEC 17025:2017 certified.

Cortec® website: http://www.cortecvci.com. Phone: 1-800-426-7832. FAX: (651) 429-1122.

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OnRobot Introduces the VGP30: Highest-Payload Vacuum Gripper for Enhanced Collaborative Automation

Industrial Machinery Digest — Fri, 07 Mar 2025 22:21:05 +0000

OnRobot, a leading provider of hardware and software solutions for collaborative applications, today announced the release of its new VGP30 vacuum gripper. This powerful and robust 30 kg (66 lbs.) payload gripper is designed to excel at palletizing boxes and handling irregular shapes and porous surfaces, even those constructed from cost-saving, thinner cardboard. The VGP30 is ready for immediate deployment out of the box and includes all the hardware and software needed for all leading robot brands.

“The VGP30 is engineered to maximize manufacturers’ throughput and flexibility,” says Enrico Krog Iversen, CEO of OnRobot. “With its high payload capacity, intelligent vacuum control, and seamless integration, the VGP30 enables users to automate demanding palletizing tasks with ease, reduce energy costs, and achieve same-day installation”.

Thomas Lorenscheit, CEO of OnRobot partner Lorenscheit Automatisierungstechnik, emphasizes the vacuum gripping of the VGP30: “It’s incredibly strong, – and as easy to use as any other OnRobot gripper,” he says, adding how finding one reliable gripper for palletizing different types of cardboard boxes has always been a challenge. “The VGP30 stands out by delivering consistently high performance, whether we’re handling premium or lower-grade cardboard”.

Key features and benefits of the VGP30:

High Payload: Capable of handling up to 30 kg (66 lbs.).
Immediate Deployment: Ready to use out of the box, including all necessary hardware and software for seamless integration with all leading robot brands.
Intelligent Vacuum Control: Automatically adjusts to any box size or interlayer, optimizing air consumption and reducing energy costs.

Multichannel Capability: Provides failsafe and flexible operations. The VGP30 has two channels that can be operated together or independently, convenient for handling small boxes.

Seamless Integration with D:PLOY: The VGP30 seamlessly integrates with OnRobot’s D:PLOY platform, the first automatic software development platform that enables the configuration of complete, off-the-shelf robotic systems for high-mix manufacturing applications.

About OnRobot

Founded in 2018, OnRobot’s mission is to break down automation barriers and bring the benefits of robotic automation to manufacturers of all sizes. The company is the world’s leading provider of hardware and software solutions for collaborative applications. All offerings are based on the same ‘One System, Zero Complexity’ platform, delivering a unified experience across all major robot brands. OnRobot’s products and solutions are provided through more than 700 distribution and system integration partners and used in many different industries.

For more information: www.onrobot.com

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TRUMPF Launches Easy-to-use Press Brake in U.S. and Canadian Markets

Industrial Machinery Digest — Tue, 04 Mar 2025 18:11:50 +0000

TRUMPF Inc. has introduced a new and attractively priced press brake for U.S. and Canadian companies entering the metal bending market. Featuring the new Right Angle (RA) control system, the TruBend 1000 is extremely easy to program. Operation is similarly straightforward – thanks to the user-friendly interface. The TruBend 1000 is available with press forces ranging from 66 to 353 tons and bending edges from 6.6 to 13.1 feet. It can be used to produce a broad spectrum of bending parts. The favorably priced model offers an attractive alternative for manufacturers.

“Like all new entry-level machines from TRUMPF, the TruBend 1000 is precisely tailored to the needs of companies looking to break into metal bending,” says TRUMPF Inc. TruBend Product Manager Chris Wargo. “The machines are every bit as robust and reliable as our high-end models, but at a much lower price tag. We can now provide even more solutions to help companies grow and manufacture competitively.”

Easy entry into metal bending

TruBend 1000 Series customers benefit from the latest digital technology and TRUMPF services. If any questions or issues arise, TRUMPF technicians can connect with the machine online and provide customers with remote support. The TruBend 1000 has features designed to meet the needs of companies getting started in metal bending. The press brake comes with the proven TRUMPF tooling clamp and is compatible with TRUMPF bending tools. In addition, users have access to a demo version of TRUMPF’s offline programming software TecZone Bend. This means the machine can be programmed from the office while in full operation, to increase productivity even more.

Perfect for simple parts and medium-to-large workpieces

The TruBend 1000 is suitable for all companies who manufacture simple and semi-complex parts in small to medium batch sizes. This model comes with the TRUMPF tool system and is suitable for small batch sizes, as tool changes can be done quickly. The press brake is attractive for smaller companies or contract manufacturers operating in single shifts. The first machine available in the series has a capacity of 165 tons and 10.17 feet of bending length. Further machine sizes and bending lengths will follow.

About TRUMPF

TRUMPF is a high-tech company offering manufacturing solutions in the fields of machine tools and laser technology. It drives digital connectivity in manufacturing through consulting, platform products and software. TRUMPF is one of the technology and market leaders in highly versatile machine tools for sheet metal processing and in the field of industrial lasers. In 2023/24, TRUMPF employed approximately 19,000 people and generated sales of about $5.58 billion USD. With about 90 companies, the TRUMPF Group is represented in nearly every European country as well as in North America, South America and Asia. The company has production facilities in Germany, France, the United Kingdom, Italy, Austria, Switzerland, Poland, the Czech Republic, the United States, Mexico and China.

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Lubricants: Unsung Heroes of Sustainability

Industrial Machinery Digest — Tue, 04 Mar 2025 16:51:06 +0000

In an era when environmental consciousness is paramount, the lubricant industry is emerging as an unexpected champion of sustainability. Contrary to popular belief, lubricants can indeed be “green,” offering significant environmental benefits while enhancing equipment performance and efficiency.

Holistic Approach to Green Lubricants

While traditional definitions of environmentally friendly lubricant focus on biodegradability, low toxicity and non-bioaccumulation, a more comprehensive view reveals multiple facets of sustainability. Properly formulated lubricants contribute to energy conservation by reducing friction, which leads to decreased energy consumption and extended equipment life. High-performance lubricants can be formulated to last longer, promoting resource efficiency by reducing waste and conserving resources.

Advancements in technology have enabled the production of stable lubricants from renewable vegetable, animal and algae sources, expanding the options for sustainable lubricant bases. Additionally, modern re-refining processes can transform used lubricants into high-quality base oils, creating a “closed loop” system that supports recycling and reuse initiatives.

Beyond Biodegradability

While biodegradability remains a crucial aspect of green lubricants, industry professionals should consider additional factors to fully assess environmental impact. Ecotoxicity measurements help determine a lubricant’s potential harm to environmental organisms, providing valuable insight into its overall ecological footprint. Bioaccumulation assessments evaluate the tendency of a substance to accumulate in living organisms over time, which is critical for understanding long-term environmental effects.

Furthermore, embracing cradle-to-cradle design principles encourages the development of circular product lifecycles through intelligent design and manufacturing processes, promoting sustainability throughout the lubricant’s entire lifespan.

Business Case for Green Lubricants

Adopting sustainable lubricant practices isn’t just environmentally responsible—it’s economically sound. A well-implemented lubrication program can significantly enhance equipment uptime and efficiency, leading to improved equipment reliability and reduced operational costs. High-quality lubricants capable of operating for longer periods contribute to extended drain intervals, reducing maintenance costs and resource consumption.

Moreover, lubricants that effectively reduce friction can lead to measurable decreases in power consumption, translating to significant energy savings and cost reductions for businesses. This alignment of environmental and economic benefits makes a compelling case for the adoption of green lubricant practices across industries.

Implementing a Green Lubrication Strategy

To maximize the sustainability benefits of lubricants, businesses should consider implementing these lubrication reliability best practices:

Employee training
Proper filtration and contamination control measures
Oil analysis program to optimize drain intervals
Automatic lubrication systems for improved efficiency

Conclusion

The lubricants industry stands at the intersection of environmental stewardship and operational excellence. By adopting a holistic view of green lubricants—one that considers their entire lifecycle and performance benefits—businesses can simultaneously reduce their environmental impact and improve their bottom line.

As the industry continues to innovate, partnering with knowledgeable lubricant suppliers will be crucial for companies seeking to navigate the complexities of sustainable lubrication. Lubrication Engineers, Inc., with its expertise in formulating high-performance, environmentally considerate lubricants, is well-positioned to assist businesses in implementing effective green lubrication strategies. Their commitment to sustainability, coupled with their advanced product offerings, makes them an ideal partner for companies looking to enhance their environmental profile while improving operational efficiency.

With the right approach and the support of industry leaders like Lubrication Engineers, lubricants can indeed be green, contributing to a more sustainable and efficient industrial future. By choosing environmentally responsible lubricants and implementing best practices in lubrication management, businesses can play a significant role in reducing their environmental footprint while reaping the economic benefits of improved equipment performance and longevity.

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Pemamak Introduces PEMA Vision 3D Software for Flat Panel Welding Applications Solutions

Industrial Machinery Digest — Tue, 04 Mar 2025 16:40:01 +0000

Few welding automation suppliers know shipbuilding as well as Pemamek Ltd., a leader in automated welding systems used by the largest shipbuilders in the world. In keeping with its commitment to pioneering new technologies that solve customers’ toughest challenges, Pemamek has developed the PEMA Vision 3D software specifically for flat panel welding applications prevalent in shipbuilding. Signaling a big leap in flat panel welding automation, Vision 3D software solves multiple challenges faced by shipbuilders including inconsistent workpiece dimensions, weld quality and skilled labor shortages.

Vision 3D’s modeling function, featuring customized defaults for faster weld path development, creates accurate 3D models using data gathered by weldpiece scans. Welding schedules are met with little or no delay, keeping the shipbuilding operation moving efficiently. An intuitive, easy-to-use interface enables team members at any skill level to learn the software, an especially valuable feature that enables manufacturers to meet the challenges faced when there is a lack of skilled workers on-site. Additionally, shipbuilding sites can be hazardous workplaces with personnel performing welds within closed or close-knit spaces with harmful fumes resulting from weldpiece materials. A Pema automated welding solution equipped with the Vision 3D software allows the welder to move out of these spaces and into the operator’s seat for a healthier work environment.

Pema Vision 3D seamlessly connects with existing Pema automated welding systems for continuous workflow, including the PEMA Vision Robot Welding Portal (VRWP) for shipyards, a compact system developed for micropanel and sub-assembly welding. Due to its size, the VRWP can be commissioned and ramp up completed in just one week, with another week necessary for training. The VRWP series comes equipped with PEMA’s WeldControl 200 software and is fully compatible with the Vision 3D software. Together, PEMA Vision 3D software and the VRWP series of robotic welding portals offer shipbuilders the ideal solution to micropanel and sub-assembly welding challenges often experienced during large structure manufacturing processes.

For more information, contact Pemamek LLC at (513) 206-0807 and browse www.pemamek.com

About Pemamek

Pemamek Ltd., founded in 1970, is a global welding and production automation leader. With extensive 54 years of experience in welding and production automation, Pemamek is dedicated to helping heavy fabrication industries, such as shipbuilding, wind energy, heavy equipment, and the power generation industry, to raise the level of productivity.

Pemamek is a family-owned limited company with solid finances (AAA-rated company). Today, Pemamek employs 450 personnel at its headquarters and factory in Finland, and has local offices in the USA, Brazil, Spain, Italy, Germany, and Poland.

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Pemamak Introduces PEMA Vision 3D Software for Flat Panel Welding Applications Solutions