Contrary to its compact size and relatively lesser cost and capacity, the Sky Hook proves to be a formidable tool. It has the ability to effortlessly handle heavy loads which are commonly associated with hazardous lifting injuries, thereby setting new standards in safety measures. This humble tool makes light work of seemingly hefty tasks, proving that size isn’t always directly proportional to effectiveness.

Every workplace, whether it’s a bustling shop or a rugged job site, frequently encounters the issue of lifting materials, parts, and tooling that fall well outside the safe lifting capacity of an operator. Addressing this issue has seen the emergence of an entire industry, which, while providing multiple solutions, often overlooks niche requirements in material handling applications.

A primary area that seems to have been dismissed too quickly is the operator’s need to lift loads that surpass their personal lifting capacity. This often falls into a grey area, somewhere between what an individual can manage and the extreme capacity of a multi-ton overhead or jib crane. The Sky Hook elegantly fills this gap, enabling the operator to carry out tasks such as moving a 150 lb. tooling from a storage shelf onto a CNC mill table without risking an injury.

Traditional lifting tools like overhead and jib cranes pose their own set of challenges. Their high costs, complex installation requirements, and mandatory certified personnel for operation often make them less than ideal for many settings. The Sky Hook addresses these concerns while providing the required lifting capacity for most day-to-day operations.

For half a century, Syclone ATTCO Service has committed itself to the creation of an enhanced lifting product, one that fits snugly into the demanding landscape of the ergonomic material handling industry. Their initial product, launched in 1969, was the Sky Hook. In the heart of the manual machine shop industry, this tool quickly garnered attention, becoming an essential choice for lathe and mill operators requiring a safe method to handle heavy chucks and tooling.

This family-run enterprise has witnessed an evolutionary journey. Over the past decades, Syclone ATTCO has consistently adapted and refined its product based on customer feedback and emerging needs. This relentless pursuit of excellence has resulted in an all-inclusive, application-driven lifting solution that effectively bridges the gap between operator limitations and large industrial lifting equipment.

The Sky Hook distinguishes itself by offering a superior lifting solution. Its defining features are its mobility, compactness, light weight, and independence from an external power source. Despite costing a fraction of its larger counterparts, it is perfect for executing simple, single-operator lifts of awkward, hard-to-reach loads up to 500 lbs.

The Sky Hook’s design is a marvel in itself. From its sturdy base to its versatile boom, every aspect is specifically crafted to enable the precision handling of loads within a wide range of 50-500 lbs. Even the lightest model, weighing just 26 lbs., can be easily relocated across a work site while retaining the capacity to lift loads equivalent to four to five people.

However, don’t let the Sky Hook’s small stature deceive you. It is a tool of surprising versatility, capable of handling a wide variety of lifting tasks. Recognizing the varied needs of different settings, Syclone ATTCO Service has developed an array of models. These include devices that bolt to the floor, mount to a table, navigate narrow aisles, slide under equipment, or feature counterweighted bases to reach over and into machine cabinets. The company has adopted a customer-focused approach, demonstrating a commitment to provide unique solutions for each of their clients. They have the ability to design and build custom models based on specific requirements, ensuring that every customer receives a lifting solution perfectly tailored to their needs.

Standing at the height of an average person, the Sky Hook is designed to operate right where the user is. This thoughtful feature significantly mitigates the risk of dangerous and costly back injuries. The Sky Hook not only prevents lifting-related injuries but also becomes a valuable asset in saving time and money. Mark Spencer, a satisfied client from the Spencer Corporation, testifies to this, exclaiming how the Sky Hook has exceeded expectations and become an indispensable tool in their daily operations.

The Sky Hook product line offers a breadth of choices to meet various application requirements. It is available in both Chain and Cable models, and you can opt for either our Premium LoadLock clutch brake system or the simpler Economy Friction Brake. Each of these models offer specific advantages to the user. Premium Models boast upgraded casters and our unique LoadLock clutch brake for easy operation. Economy Models, on the other hand, feature a friction brake mechanism for secure load holding, offering a cost-effective yet reliable option.

Manufactured entirely in the USA, the Sky Hook is an embodiment of quality, safety-focused design and a long-standing history of success. Over the past 50 years, it has proven its worth across nearly every industry. As a family-owned and operated company, Syclone ATTCO Service maintains a close relationship with their customers, working with them to provide solutions tailored to their exact needs.

The Sky Hook is a testament to the fact that revolutionary solutions often come in simple packages. Its user-friendly design, coupled with the outstanding support and customization offered by Syclone ATTCO Service, makes it an unparalleled solution in the realm of lifting devices. If you are in search of a versatile, reliable, and cost-effective lifting solution, your search ends with the Sky Hook. Get in touch with Syclone ATTCO Service today to secure your precision Sky Hook lifting solution!

The post Introducing the Sky Hook: Not a Jib, Not a Crane, but a New Class of Lifter appeared first on IndMacDig | Industrial Machinery Digest.

Comprehensive Capabilities Tailored to Industry Challenges

Wauseon Machine’s array of services caters to the most complex manufacturing demands, enabling clients to achieve their goals with precision and efficiency. Among its advanced capabilities are Saw Cutting, Welding, Heat Treating and Tempering, Laser Etching, Rapid Prototyping, Reverse Engineering, and Carbinite applications, all backed by the company’s stringent quality control standards.

Advanced Machining and Fabrication Processes

At the heart of Wauseon Machine’s offerings lies its versatile machining capabilities, crafted to deliver exceptional results across a range of industries:

Saw Cutting Excellence:

Wauseon Machine’s in-house saw cutting capabilities provide precision and adaptability for a variety of manufacturing needs. Whether it’s production or bundle cuts, the company leverages premium raw materials and quick turnaround times to meet diverse project requirements.

Robust Welding Solutions:

With extensive MIG and TIG welding expertise, Wauseon Machine delivers superior structural integrity and customization for projects. For specialized welding needs, the company taps into its trusted network of partners, ensuring top-quality outcomes tailored to unique specifications.

Heat Treating and Tempering:

Precision is critical in metals, and Wauseon Machine’s heat treating and tempering services refine metal properties to meet exact application demands. Operating furnaces up to 2100°F, the company provides hardening, tempering, and annealing processes, enhancing product durability and performance.

Laser Etching with Precision:

Utilizing the Tykma Vereo Fiber Laser Marker, Wauseon Machine delivers detailed and aesthetically pleasing laser etching on flat and round surfaces. This service supports custom logos, detailed font styles, and even photographic enhancements, combining functionality with branding appeal.

Pioneering Innovation with Reverse Engineering and Rapid Prototyping

Wauseon Machine’s Reverse Engineering and Rapid Prototyping services provide invaluable solutions for customers aiming to refine or recreate parts with precision. By utilizing cutting-edge tools such as the FARO Arm and metrology lab technology, the company ensures unmatched accuracy in part design and development. This capability supports customers in resolving engineering challenges, testing fit and functionality, and minimizing manufacturing risks.

Enhancing Tool and Component Performance with Carbinite

Wauseon Machine’s Carbinite technology, a tungsten carbide applied through Electro Spark Deposition, provides enhanced friction, grip, and wear resistance for critical components. By extending the lifespan of tools such as collets and clamp blocks, this service delivers measurable cost savings and operational efficiencies for customers.

Quality Control and Assurance: A Commitment to Excellence

Wauseon Machine’s state-of-the-art quality control lab stands as a testament to its unwavering dedication to precision and reliability. Equipped with advanced tools such as the FaroArm CMM and coordinate measuring machines with vision capabilities, the lab performs 3D inspections, CAD comparisons, and dimensional analyses, ensuring every product meets or exceeds customer expectations.

From Concept to Completion: Your Manufacturing Partner

With its multi-plant operations in Ohio and South Carolina, Wauseon Machine exemplifies what it means to be a comprehensive manufacturing partner. By continuously expanding its service portfolio and investing in advanced technologies, the company empowers manufacturers to overcome complex challenges and deliver exceptional products.

Whether you’re looking to enhance your capabilities with rapid prototyping, refine part designs with reverse engineering, or maximize component performance with Carbinite treatments, Wauseon Machine has the tools, expertise, and commitment to make it happen.

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A Legacy of Excellence: Meet Rick Arcaro

With 27 years at HYDMECH and nearly four decades in the industry, Rick embodies the company’s dedication and expertise. “I’ve been with the company since 1986, and it’s only the third job I’ve ever had. It’s a great industry—addictive, really. You get to see new stuff every single day; you’re never stale,” he shared enthusiastically.

Rick’s long tenure at HYDMECH underscores the company’s stable and nurturing work environment. “Working for HYDMECH is fantastic because we’re not a stale company. We’re very progressive, innovative, and just a great place to work. We have a lot of good people,” he added, highlighting the company’s strong internal culture and commitment to employee satisfaction.

What Sets HYDMECH Apart?

When asked about what distinguishes HYDMECH’s products from competitors, Rick provided a comprehensive overview. “Our machines are bar none the easiest to run in the industry,” he stated confidently. This ease of operation is a significant differentiator in a market where labor shortages and the need for efficient training are pressing concerns.

One of HYDMECH’s standout features is their user-friendly interface. “We’re the only machine tool builder that actually gives you a directions door chart in our PLC on our machine, how to run it. So if your operator’s not there today, somebody can come over and be a saw operator and keep your production going.” This level of accessibility ensures that even less experienced operators can manage the machinery effectively, minimizing downtime and maintaining productivity.

Rick also emphasized the practicality of HYDMECH machines in terms of maintenance and part replacement. “Our machines are built with a lot of common components. Anything on a saw that we don’t machine, weld or fab, you can buy at a local supply house. So supply chain issues, replacement parts are very simplistic on HYDMECH machines.” This approach not only reduces operational costs but also enhances the reliability and longevity of their equipment.

Driving Innovation in a Changing Market

Innovation remains at the core of HYDMECH’s strategy. “Keeping up with the market, one thing coming out of COVID taught a lot of people, how to deal with supply chain, but more so how to deal with labor and I believe more the lack of labor,” Rick explained. The pandemic highlighted the vulnerabilities in global supply chains and exacerbated the existing labor shortages, prompting companies like HYDMECH to adapt and innovate.

To address these challenges, HYDMECH focuses on making their machines as easy and simple to operate as possible. “Our machines have to be easy, simple, and non-intimidating to run. So that basically, again, distinguishes us from some of the other competitors” Rick noted. This user-centric design philosophy ensures that businesses can maintain high production levels even with a limited pool of skilled labor.

Rick highlighted several key innovations in HYDMECH’s new product line. “The innovations we have are easier to operate than they were 10 years ago, 15 years ago. Our production levels are higher. A lot of that’s due to components on machines. In fairness to our market, a lot of it’s due to the blades. We build the machine, we don’t build the blades. The innovation of blades have come a long way in the last 10 years as well.”

Furthermore, HYDMECH is expanding its reach into automation. “We sell automation daily. The sawing market has now held a bit of a different standard. 10, 12 years ago, “a saw is a saw”. Now they’re referred to as machine tools. And it’s a big difference. And you’ve got people buying high-end sheer press brakes and lasers, and now our machines are going next to them.” This shift signifies HYDMECH’s commitment to integrating advanced technologies that align with the evolving demands of modern manufacturing.

Targeting a Diverse Market

HYDMECH’s versatility is a key strength, allowing them to cater to a broad spectrum of industries. “HYDMECH for a lot of years has always been a leader in fabrication. A lot of our machines have the capability to miter cut angles, shapes, products. That’s where the business started. The owner of the company was the innovator of the first bandsaw machine where the head moved instead of the material,” Rick recounted.

The company’s flagship machine, the S-20, stands as a testament to their innovative spirit. “If you go out and Google an S-20, it’s the highly most recognized machine name and brand in the world. It’s the most copied machine name and brand in the world. So that’s got to be some sort of flattery. We must be doing something right.”

Over the years, HYDMECH has expanded its capabilities beyond fabrication to compete in the chip market. “We’ve developed a much better standard of just straight cutting for the chip industry. Where we hung our hat in fabrication, we’ve certainly now compete daily in the chip market. So we’ve become a very large Swiss Army knife type company that we can walk into the small two-person machine shop to the service centers of automotive plants, forgers that may be employing 300 people. We fit all market segments,” Rick elaborated.

This adaptability ensures that HYDMECH can serve a wide range of clients, from small businesses to large industrial operations, providing tailored solutions that meet their specific needs.

Commitment to Quality and Sustainability

HYDMECH’s commitment to quality is evident in every aspect of their operations. “Quality is at the core of HYDMECH’s operations. We adhere to stringent quality control processes and hold various certifications, including ISO 9001 and ISO 14001,” Rick emphasized.

Moreover, HYDMECH is dedicated to sustainable practices and corporate social responsibility. “We implement eco-friendly manufacturing processes, minimize waste, and strive to reduce our carbon footprint. Additionally, HYDMECH engages in community initiatives and supports various social causes, reinforcing our role as a responsible corporate citizen,” Rick highlighted.

This holistic approach not only enhances the company’s reputation but also aligns with the growing emphasis on sustainability within the manufacturing sector.

Global Reach and Exceptional Customer Support

With a global footprint, HYDMECH ensures that its products are accessible to customers worldwide. “We serve customers across different continents, ensuring that our products are accessible wherever needed,” Rick stated. “We pride ourselves on providing excellent customer support, offering technical assistance, maintenance services, and training to ensure optimal performance of our products in the field,” Rick added.

This comprehensive support system ensures that customers can maximize the efficiency and longevity of their HYDMECH machinery, fostering long-term partnerships and customer loyalty.

Promotions and Future Outlook

As FABTECH 2024 closed, HYDMECH is keen on maintaining its momentum. “HYDMECH’s offering a package on our machines. From now until mid-December, we’re offering a 7% discount on several of our machines and accessories and packages. So we’re looking to keep our backlog moving,” Rick announced.

However, the company is experiencing high demand, with bookings already filling into early 2025. “One challenge for us is we’re already booking into 2025 Q1, unfortunately some Q2. We’ve had a very good year and I’m certainly not going to apologize for that for lead times, but it’s a challenge. I still got to give somebody an incentive to wait for a HYDMECH because there are other choices out there. So I believe we’re worth the wait,” Rick assured.

This robust demand reflects HYDMECH’s strong market position and the trust that customers place in their products. The company’s ability to consistently deliver high-quality, reliable machinery ensures that it remains a preferred choice in a competitive landscape.

Looking Ahead

As the manufacturing landscape continues to evolve, HYDMECH remains poised to lead with innovation and adaptability. Rick Arcaro’s insights at FABTECH 2024 revealed a company that not only honors its rich legacy but also embraces the future with cutting-edge technology and a customer-centric approach.

“HYDMECH is a unique company in that area,” Rick concluded. “We strive to reduce material handling, optimize processing, and give operators the tools they need to run multiple machines efficiently. This focus on innovation and efficiency sets us apart and ensures that we continue to meet the diverse needs of our customers.”

With its unwavering commitment to quality, innovation, and customer satisfaction, HYDMECH is well-positioned to navigate the challenges of the modern manufacturing industry and continue its trajectory of success.

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Introducing Olis: Seeing is Believing

Olis Robotics offers a unique approach to robot troubleshooting. Unlike traditional methods, which rely on log files and error codes that can be cryptic for non-experts, Olis leverages video alongside data. The system captures video recordings whenever an issue arises, synchronized with corresponding log files from all connected robot controllers, including the recently integrated Rockwell Allen-Bradley PLCs. This comprehensive data allows users to not only see the problem but also understand the context in which it occurred.

Unlocking New Possibilities with PLC Integration

The integration with Rockwell Allen-Bradley PLCs represents a significant leap forward for Olis. Previously limited to individual robots, the system can now monitor entire automation cells encompassing multiple robots and PLCs. This opens doors for applications in various industries, including the automotive sector that wasn’t previously well-served by Olis’ technology.

Demystifying Data: Actionable Insights at Your Fingertips

Olis goes beyond simply capturing data. It empowers users to extract actionable insights. The system allows for historical data analysis, enabling proactive maintenance by identifying trends that could lead to future problems. Users can configure alerts based on specific parameters, receiving notifications when cycle times increase unexpectedly or consumable resources start to dwindle.

Remote Expertise: A Boon for All

One of the most significant advantages of Olis lies in its ability to facilitate remote troubleshooting. The system allows users to access critical data and live video feeds from anywhere with an internet connection. This is particularly valuable for small and medium-sized businesses (SMBs) that may lack in-house robot expertise. Olis enables them to connect with remote experts who can diagnose problems and guide them through solutions, eliminating the need for costly on-site visits.

Universal Applicability: From First-Timers to High-Stakes Operations

Olis caters to a broad spectrum of users. For first-time robot adopters, the system provides invaluable training wheels. When unexpected issues arise, they can receive remote support, helping them understand the problem and troubleshoot effectively. This fosters a learning environment where users gain confidence in operating their robots.

On the other end of the spectrum, Olis caters to high-stakes operations with significant downtime costs. The system’s ability to synchronize and present data from various sources enables rapid decision-making, minimizing downtime and safeguarding production schedules.

A Perfect Fit for Modern Warehousing and Manufacturing

The rise of lights-out manufacturing and automation in warehouses underscores the need for reliable remote monitoring solutions. Olis perfectly aligns with this trend. Businesses can rest assured that their robots are functioning optimally, even during off-hours. Early detection of problems prevents production delays and ensures on-time deliveries.

Hedging Against Uncertainty: Building Expertise Resilience

The high turnover rate in the robotics industry poses a challenge for automation users. Olis offers a solution by providing access to a network of remote experts. Even if a company lacks an in-house robot expert, they can still leverage Olis to connect with qualified professionals when needed.

Beyond the Interview: Resources for the Curious

Interested in learning more about Olis Robotics? There are numerous resources are readily available.

• Connect with Fredrik Ryden on LinkedIn: Search for “Fredrik Ryden CEO of Olis Robotics” to connect directly with Fredrik.
• Visit the Olis Robotics website: Explore OlisRobotics.com to find detailed information about the system, its capabilities, and case studies.
• Explore the Olis YouTube channel: Access the Olis YouTube channel directly from the website to watch informative videos showcasing the system in action.

Conclusion

Olis Robotics is revolutionizing the way businesses approach robot troubleshooting and maintenance. By leveraging video-based diagnostics and facilitating remote support, Olis empowers users of all sizes to optimize their automation processes, unlock efficiencies, and achieve their production goals. As the industry continues to embrace automation, Olis is poised to play a pivotal role in ensuring its smooth and successful implementation.

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Marketing Manager, Nikki Stenzel explained that the event offers attendees a unique opportunity to see that American pride is alive and well at CI.

“Fabtech is North America’s premier metal fabrication event, and we’re excited to show the industry what we’re all about,” said Stenzel. “Our show theme is “American Owned – American Built”, highlighting the essence of owning a CINCINNATI machine. But this isn’t just a slogan for a week, month, or even a year. These words are a part of our history and embedded in our DNA. And this pride encapsulates the entire owner and operator experience – from the quality of our machines to the craftsmanship and innovation of the team that builds it.”

CI will hold daily demonstrations throughout the event showing the life cycle of an assembly. This will include issues that a production facility might typically face along with how the software can pivot to address these issues.

Attendees will also get a look at the company’s latest press brake, welding, and laser cutting technology along with related automation. Learn more about CI’s Fabtech initiative by visiting: www.e-ci.com/fabtech-2024

ENCOMPASS Software

CI’s ENCOMPASS software suite supports a fully integrated manufacturing process. This empowers operators to become more productive and efficient while allowing fabricators to become more profitable.

ENCOMPASS bridges the gap between digital designs and physical components enhancing productivity and efficiency from start to finish. From the initial unfolding, through nesting, cutting, bending, and monitoring the machine’s overall health, ENCOMPASS seamlessly covers these critical aspects of transforming digital designs into tangible parts efficiently.

Press Brake Bending

The next generation of CINCINNATI press brake technology, CI’s groundbreaking XForm, will also be on display. This cutting-edge machine features innovative advancements including faster ram speeds, a quieter drive system, larger control screen, larger standard stroke and throat, and a standard 5-axis back gage.

Laser Cutting

What is Fabtech without fiber lasers? With a wide range of power (5kw to 15kw), CI’s CLX fiber laser can handle a wide variety of material types and sizes. The hardware-based back-reflection protection allows the processing of highly reflective metals with no interruptions or damage to the laser.

EZ Technology

EZ Bend

CI’s EZ Bend cell uses cobot technology to simplify programming. Because it’s not tied to any one press brake, operators can roll EZ Bend to other press brakes and use it where needed. Make it a point to see how EZ Bend is transforming bending operations.

EZ Weld

CI’s EZ Weld leverages a cobot inside of a closed welding cell. Operators can be welding on one side of a protective screen while the machine is working on the other creating a continuous cycle of productivity.

Folds of Honor

CINCINNATI is showcasing its partnership with the Folds of Honor charity by designing two limited edition machines. The sale of these machines will result in a significant donation to the Folds of Honor charity at the show. Attendees are invited to this special event on Tuesday, October 15th at 9:00 AM in the CINCINNATI exhibit.

Christina March, owner of CINCINNATI, Inc., explained that while philanthropy has always been a staple for the company, the Folds of Honor charity takes on a very special meaning.

“CINCINNATI has a long history of supporting our country’s safety and freedom. Throughout the 1940s we shifted production for several years to support the war effort. And today, we employ a large number of veterans, first responders, and others who volunteer their time in such areas.

Folds of Honor provides scholarships for families of the military and first responders who have been lost or disabled in the line of duty. Such worthy causes reflect our values and beliefs, and we are honored to offer our support.”

More than a Machine

Business Unit Leader, Matt Garbarino explained that, for CINCINNATI, Fabtech extends far beyond showcasing machines and collecting leads.

“As much as we want to promote our company and technology, Fabtech is just as much about learning about what people are experiencing and what’s going on in their shop. This allows us to further enhance our offerings and remain focused on what’s really important to current and future customers.

When you buy a CINCINNATI machine, you really are buying our company and people. We hope that someone will have that machine for decades to come, and they’ll be talking about it to their colleagues, their daughters, their sons, or whoever else might come into business.”

About CINCINNATI, Incorporated

CINCINNATI Incorporated is a U.S.-based, build-to-order machine tool manufacturer with over 125 years in the industry. Our engineering and manufacturing expertise makes us the ideal partner for companies building innovative products that demand extraordinary durability, stability, and industry-leading features. At our state-of-the-art, Ohio-based facility, we develop and build custom software, dependable laser cutting systems and automation equipment as well as metal fabrication equipment, including press brakes, shears, and PM presses. Our extensive knowledge puts us in a unique position to help drive efficiency in your manufacturing process no matter how simple or complex.

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Bill found that he continuously had to make his own tools to cut small grooves for O-rings or snap rings. Hand grinding consistent grooving tools took too long and when a tool became dull, he had to start all over again.

He had an idea. If he could make grooving tools in .001” increments with standardized bodies that could be replaced in a toolholder, he would solve his problem and have a marketable product.

It took Bill almost seven years of working at night (when he wasn’t doing his job shop work) to develop and test the design of the inserts and the toolholders. He perfected the design and was awarded patent 3,296,683.

Bill and his wife, Hazel, started Kaiser Tool Company (KTC) in 1964 with the purpose of supplying small lathe cutting tools. Lathe tools were known as bits and the tools were thin. THINBIT^® was chosen as the product name. The first THINBIT^® tools were insert sizes .010” through .050” in .001” increments made from high-speed steel with a 1/4”, 5/16” and 3/8” toolholders.

From 1964 until 1980, the production and sales of THINBIT^® tooling was done at the family home on Weisser Park Avenue in Fort Wayne, Indiana. Manufacturing took place in the garage. The employees used the bathroom and kitchen of the house. The sales office was in the attic and was accessed via a set of pull down stairs. The raw material was purchased at a local hardware store.

Bill continued to innovate and expand THINBIT^® products. Hazel designed the advertising, packed and shipped the tools, took orders, typed the invoices and juggled the money (or lack thereof) to pay the bills. Their daughter Lenore, our President, grew up with THINBIT^® in every corner of the house.

Sales were very slow in the beginning as there was little money for advertising THINBIT^® products. All revenue generated by THINBIT^® was used to pay the company’s bills and the few employees. Bill still had to do job shop work and Hazel worked at an accounting firm to generate their income. After a decade, THINBIT^® sales were sufficient to allow Bill to drop his job shop work and Hazel to leave her accounting job.

In 1980, KTC outgrew the garage and a new facility was built on Sherman Boulevard. The site was located along the St Mary’s river and terrible flooding in 1982 threatened to destroy the business. The extraordinary efforts of the employees and a few sand bags from President Ronald Regan saved the company.

Lenore took over KTC from her parents in 1982. She increased THINBIT^® product offerings, digitized the shop and office operating systems, expanded advertising and modernized the manufacturing processes.

THINBIT^® sales took off and more employees and equipment were added. Lenore’s husband, Doug, was brought on board in 1987. Doug utilized some of the first laser marking systems to engrave THINBIT^® products with indelible identification codes and began the Laser Images division.

KTC outgrew the Sherman street location in 1994 and built a new manufacturing facility on Centennial Drive. The land purchased was large enough for a new building, future expansion and nature. The design of the manufacturing area was ahead of its time with painted floors, bright lighting and climate control. Windows let in natural light and views of animals and trees.

In the 1990’s, Kaiser recognized the advantages of CNC equipment and automation which allowed continued expansion of product lines and a focus on custom tools.

Machines, work cells, inspection equipment and material storage were added and processes upgraded until the manufacturing floor was too cramped to function efficiently. In 2018, an addition was built to significantly expand the manufacturing space.

Industries served include: aerospace, medical, semiconductor, automotive, research, protective seals, jewelry, racing and those job shop innovators working out of their garages on the next big thing.

Today, THINBIT^® is an industry leader in precision cutting tools. THINBIT^® stocks over 100,000 tools and offers millions of standard tools with fast delivery. Custom tooling is available for all products. Real people answer the phones and provide excellent service.

Bill and Hazel’s premise, during the early days, was always “customer service, quality product and fast shipment”. These are the foundations of Kaiser Tool Company and what has allowed the company to grow from an unknown entity to its respected place in the industry today.

Thank you for supporting THINBIT^® for 60 years. 

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Forging is a critical process in manufacturing, involving the shaping of metal using localized compressive forces. The resulting forged parts are known for their strength, durability, and reliability, making them essential in high-stress applications. However, the intense nature of the forging process can lead to significant wear and tear on equipment, necessitating regular maintenance and occasional rebuilds to maintain optimal performance.

Rebuilding forging equipment involves disassembling the machinery, inspecting and replacing worn components, and upgrading systems to incorporate the latest technologies. This process not only restores the equipment to its original specifications but can also improve efficiency and productivity. Upgraded controls, enhanced automation, and better materials handling systems are among the improvements that can be made during a rebuild, resulting in more consistent and higher-quality output.

Manufacturers are increasingly investing in advanced technologies to optimize their forging processes. For instance, integrating computerized control systems can provide precise monitoring and adjustments, ensuring that each forged part meets stringent quality standards. Additionally, implementing automation can reduce the reliance on manual labor, minimize errors, and increase overall production speed.

The benefits of rebuilding forging equipment are manifold. Enhanced efficiency and productivity lead to cost savings, while improved reliability and performance reduce downtime and maintenance costs. Furthermore, the ability to produce higher-quality forged parts can open up new market opportunities and drive business growth.

The growing demand for forged parts is driving significant investments in rebuilding and upgrading forging equipment. By adopting advanced technologies and optimizing their processes, manufacturers can meet the rising demand for high-quality components while enhancing their operational efficiency and competitiveness.

One forging equipment manufacturer resource is Ajax CECO Erie Press.                          For more information, visit https://ajaxerie.com

The post Forging Ahead: Worldwide Demand for Forged Parts Spurs Drive to Rebuild Equipment appeared first on IndMacDig | Industrial Machinery Digest.

The installation includes Dürr’s latest EcoBell3 atomizers, which are known for their precision and low material consumption. These atomizers ensure a high-quality finish with minimal waste, contributing to Audi’s sustainability goals. In addition to the painting robots, Dürr is providing advanced control systems that optimize the application process, ensuring consistent and efficient operation. This project highlights Dürr’s expertise in providing innovative solutions for the automotive industry and its commitment to supporting the production of environmentally friendly vehicles.

Dürr’s EcoBell3 atomizers are designed to deliver precise and uniform paint application, ensuring that every vehicle receives a flawless finish. The atomizers’ low material consumption reduces paint waste, contributing to cost savings and environmental sustainability. The advanced control systems provided by Dürr enable real-time monitoring and adjustments, ensuring that the painting process is optimized for maximum efficiency and quality.

The new top coat line for Audi’s electric vehicles is equipped with the latest automation technology, enhancing the speed and precision of the painting process. This advanced technology ensures that Audi can meet the high standards of quality expected by its customers while maintaining efficient and sustainable production practices.

Dürr’s collaboration with Audi to equip the top coat line for electric vehicles represents a significant step forward in automotive manufacturing. By integrating advanced painting technology and automation, Dürr is helping Audi achieve its goals of quality, efficiency, and sustainability in the production of electric vehicles.

The post Dürr Equips the Top Coat Line for Audi Electric Vehicles appeared first on IndMacDig | Industrial Machinery Digest.

IMTS 2024 will be held at McCormick Place in Chicago, Illinois. The show will run September 9-14, 2024, with Cosen presenting a diverse assortment of cutting solutions and new technologies in automation at booth 236931, in the north hall.

IMTS is one of the largest manufacturing showcases in the world, and is organized by AMT, the Association for Manufacturing Technology. With over 1.2 million square feet of exhibit space, IMTS brings in visitor from all over the world, with more than 110 countries represented. In recent years the show has seen well over 86,000 attendees and has featured over 1,800 companies and brands showcasing their products and solutions. With over a decade of exhibiting experience at IMTS, Cosen is proud to be one of those represented brands.

1 of 6

Cosen has continued to push the standards of sawing and deliver cutting-edge solutions designed to meet the diverse needs of numerous industries such as automotive, aerospace, steel construction, and more. At this year’s IMTS, Cosen will showcase six different saw models, each of which are designed to enhance productivity, accuracy, and safety. Visitors to booth 236931 will have the opportunity to witness these band saw machines up close and in person, with experts on hand to answer questions and provide additional insights into the company and its solutions.

Visitors interested in purchasing a Cosen will have the opportunity to take advantage of the show specials being offered. Details on this year’s show offer will be released Monday, September 9th, the first day of the show.

Cosen Saws will be showcasing the following products at Booth 236931:

• G320: Fully Automatic, Dual Column Band Saw:
  Capacity: 12.8” x 15”

• NC-510MG: Fully Automatic, Miter Cutting Band Saw:
  Capacity: 13” x 20”

• C2: Fully Automatic, Dual Post, Dual Miter Cutting Band Saw:
  Capacity: 10.2” x 11.8”

• SVT-6070S: Fully Automatic, Vertical Plate Saw:
  Capacity Height: 23.6” Capacity Throat: 27.5”

• V-1822: Semi-Automatic, Manual Miter Vertical Tilt-Frame Band Saw:
  Capacity: 18” x 22”

• SH-500M: Semi-Automatic, Scissor Style Miter Cutting Band Saw:
  Capacity: 11” x 19.7”

Along with these saws, Cosen will also be premiering new advancements in sawing automation. These technologies are designed to improve operator efficiency and enhance production flow. All automation technologies will be revealed and on demo exclusively at this year’s show, and attendees are encouraged to visit Cosen’s booth to learn more.

About the Cosen Saws

Founded in 1976, Cosen Saws is one of the world’s leading band saw manufacturers with a vast product line and global sales network. Cosen’s North American offices and warehouses are located in Charlotte, NC. From there, the company provides an extensive selection of service replacement parts and local machine technicians. Cosen’s warehouse inventory contains over 150 new machines in stock, many of which are specifically designed with machine shops and fabricators in mind. Cosen offers mitering saws for angle cutting, of both horizontal and vertical tilt varieties. Cosen’s mission is to help customers find the right cutting solution for their applications and to assist them in reaching the Pinnacle of Cutting Performance.

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In a world where global supply chains are increasingly vulnerable to disruptions, supporting domestic manufacturing has never been more crucial. Sustainment recognizes the vital role that U.S. manufacturing plays in the economy, national security, and job creation and is dedicated to ensuring its success through cutting-edge technology.

The Shift Toward Localized Manufacturing

The global manufacturing landscape is undergoing a profound transformation, with a growing emphasis on localized production and supply chain resilience. Several factors, including heightened geopolitical risks and the rapid advancement of manufacturing technologies, are driving this shift. As companies navigate this new reality, Sustainment is positioning itself as a catalyst for change, empowering American manufacturers to adapt and thrive in an increasingly complex and uncertain world.

Geopolitical risks have emerged as a significant driver of supply chain restructuring in recent years. From trade disputes and tariffs to regional conflicts, the global manufacturing ecosystem has been buffeted by a series of shocks that have exposed the vulnerabilities of heavily outsourced supply chains.

To compound these issues, an increase in energy prices has driven up freight shipping rates. Residual supply chain issues brought on by the COVID-19 pandemic still exist, which have led to longer shipping times. There is also an additional risk of infrastructure issues, such as the collapse of the Francis Scott Key Bridge in Baltimore, MD. Quality control is also vulnerable as communication can break down over cultural or process differences.

These disruptions have prompted manufacturers to reevaluate their reliance on international suppliers and explore ways to build more resilient, localized networks. At the same time, rapid advancements in manufacturing technology are making domestic production increasingly viable and competitive. The rise of automation, robotics, and artificial intelligence is transforming the factory floor, enabling manufacturers to produce goods more efficiently, flexibly, and cost-effectively than ever before.

As these technologies evolve, the traditional advantages of low-cost labor in overseas markets are diminishing, making localized manufacturing an increasingly attractive option. Even as this trend is taking place, U.S. manufacturers are facing a number of unique issues.

American Manufacturing Challenges

The American manufacturing industry, a vital pillar of the nation’s economy, faces significant challenges that have hindered its growth and competitiveness in recent years. The fragmentation and friction within manufacturing supply chains are some of the most pressing issues. The industry is comprised of at least 243,687 manufacturers, with the vast majority categorized as small businesses. This landscape, while vibrant and diverse, has led to a siloed and disconnected ecosystem where manufacturers often struggle to communicate and collaborate effectively with one another.

Compounding this problem is the lack of modern digital tools designed specifically to help manufacturers efficiently engage with domestic suppliers. The manufacturing sector has lagged, relying on outdated methods such as rolodexes, local networks, and email to manage their supplier relationships. This analog approach has created significant inefficiencies, making it difficult for manufacturers to access new opportunities, scale their operations, and adapt to changing market demands.

These issues led to the founding of Sustainment.

How Sustainment Solves Supply Chain Problems

With an unwavering commitment to supporting American manufacturing, Sustainment has embarked on a journey to bridge the gaps in the industry. By developing cutting-edge software solutions, the company aims to eliminate the friction and fragmentation that often hinder the growth and success of domestic manufacturers.

With so many SMMs (small to medium manufacturers) in the United States, the industry struggles to act efficiently “as one” to compete globally. Sustainment’s Supplier Relationship Management (SRM) software is designed to streamline the project collaboration between manufacturers. The technology allows buyers to organize their suppliers, communicate and collaborate with them in real-time, and view their supplier networks more strategically.

This platform accelerates the onboarding of new suppliers, facilitates rapid quoting of jobs, and tracks purchase orders from acknowledgment through to delivery. When each manufacturer moves faster, the entire industry moves faster together.

As manufacturers in the U.S. mature in how they manage their relationships, they also have the opportunity to address weaknesses in their supplier network at a high level. Often, overseas suppliers have hidden costs and may be underperforming in areas such as quality and on-time delivery. Sustainment gives manufacturers visibility and the tools to improve.

In today’s world, many of the improvements manufacturing buyers desire to make are related to enhancing the presence of local manufacturers in their supplier networks. By regionalizing supply chains, companies aim to mitigate disruption risks, prioritize product quality and delivery speed, reduce logistics expenses, and shrink their carbon footprints.

Alongside its SRM platform, Sustainment supports an extensive and vibrant market network of U.S. manufacturers, enabling buyers to start new relationships with one click to achieve their local strategic sourcing goals.

Sustainment’s economic approach also makes it easy to achieve Sustainment’s higher-order goals as a Public Benefit Corporation (PBC). Participation in the market network is free for all, and Supplier Relationship Management is free for very small businesses and pricing scales up based on usage. This model ensures that Sustainment’s tools are accessible and beneficial to all stakeholders. This approach fosters a collaborative environment where manufacturers can work together more efficiently and effectively.

Commitment to U.S. Manufacturing

Sustainment’s dedication to supporting U.S. manufacturing is exemplified by its incorporation as a PBC. This legal structure allows the company to prioritize its mission of promoting the growth and success of small and medium manufacturers in the U.S. alongside its financial objectives. As a PBC, Sustainment is committed to creating a positive impact on the manufacturing community, its employees, and the organizations that support and rely on them. The company actively seeks partnerships with state governments and other organizations to further its mission and contribute to the strengthening of the U.S. manufacturing ecosystem.

Sustainment is also proud of its partnerships with the Defense Logistics Agency and the United States Air Force. The intrinsic benefits of building software in partnership with the Department of Defense have meant that security and privacy have always been nonnegotiable at Sustainment. Sustainment passes those benefits through to commercial manufacturers to operationalize their processes and communication securely and resiliently. This commitment includes NDA management and secure file sharing.

Perhaps most importantly, Sustainment’s ecosystem is built on a foundation of direct customer relationships. Unlike traditional marketplace platforms that can sometimes create barriers between buyers and suppliers, Sustainment’s approach is designed to foster genuine, long-term partnerships. The company’s platform enables manufacturers to connect and collaborate directly with their customers, building trust, transparency, and mutual success. This direct engagement not only helps manufacturers better understand and meet the needs of their customers but also allows them to develop the kind of deep, lasting relationships that are essential for long-term growth and success.

Looking to the Future of American Manufacturing

Sustainment is at the forefront of driving the future of American manufacturing. By developing innovative technologies that empower U.S. manufacturers to be more competitive, efficient, and resilient, Sustainment is playing a crucial role in the industry’s transformation. The company’s commitment to its mission, as evidenced by its incorporation as a Public Benefit Corporation and partnerships with key stakeholders, sets it apart as a leader in the field. As the manufacturing landscape continues to evolve, with a growing emphasis on localized supply chains and advanced technologies,

Sustainment is well-positioned to support and guide the industry through these changes. The success of Sustainment and other innovative technology providers will be essential to ensuring the long-term prosperity of U.S. manufacturing and the millions of Americans who depend on it for their livelihoods. By supporting companies like Sustainment, we can help to create a stronger, more resilient, and more competitive manufacturing sector that will drive economic growth and job creation for years to come.

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